Introduction to ABB PFEA111-20 3BSE050090R20
The ABB PFEA111-20 (order number: 3BSE050090R20) is a high-precision tension control module, renowned as the “tension stability guardian” for web processing industries such as papermaking, metal processing, and packaging. As a core product in ABB’s Tension Electronics series, it integrates advanced signal processing algorithms and user-friendly configuration functions, specializing in receiving signals from two load cells (e.g., ABB PFTL/PFCL series) to calculate tension deviations and output control signals for actuators. This module ensures consistent tension during material winding, unwinding, and conveying processes, effectively preventing defects like material breakage, wrinkles, and uneven thickness. Widely applied in stainless steel cold rolling, lithium battery diaphragm coating, and paper machine production lines, its industrial-grade design features IP20 protection (IP65 optional) and strong anti-EMC interference capability, enabling stable operation in harsh environments with temperature fluctuations from -20°C to +60°C.

3BSE050090R20 Key Technical Specifications
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Device Type: High-precision tension control module for web processing systems
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Core Functions: Tension measurement, closed-loop control, signal filtering, fault diagnosis, real-time display
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Compatible Sensors: ABB PFTL101/PFCL201 series load cells; supports 2-channel sensor input
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Control Performance: Tension control accuracy ±0.1%; response time ≤ 15ms (adjustable via filter)
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Input/Output Configuration: 2-channel load cell inputs; 1×0-10V voltage output; 1×4-20mA current output
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Power Supply: 24V DC (nominal); input range 18-36V DC; typical power consumption 7.5W
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Communication Interface: Supports RS485, Modbus RTU; optional PROFIBUS DP (in PFEA112 variant)
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Sensor Excitation: 0.5A rms, 330Hz; compatible with most industrial load cells
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Operating Environment: Temperature -20°C to +60°C; humidity 5-95% (non-condensing); storage temp -40°C to +85°C
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Physical Specifications: 120mm × 80mm × 30mm; weight ~0.5kg; 35mm DIN rail mounting
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Protection Features: Overcurrent/overvoltage protection; sensor open-circuit detection; overload alarm
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Certifications: CE, UL compliant (UL508); RoHS certified; meets IEC 61131-2 industrial standards
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ABB PFTL101A 3BSE030369R1: Horizontal load cell, perfectly matched with PFEA111-20 for 0.2-2kN tension measurement
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ABB PFCL201C: Vertical pillow-block sensor, used with PFEA111-20 in paper machine wet-end tension control
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ABB ACS880-07: Medium-voltage frequency converter, receives control signals from PFEA111-20 for speed regulation
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ABB AI810 3BSE032456R1: 8-channel analog input module, expands PFEA111-20’s sensor signal collection capability
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ABB CI858K01 3BSE018135R1: Multi-protocol communication module, transmits PFEA111-20’s data to remote SCADA
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ABB AC500 PLC: Compact controller, pairs with PFEA111-20 for small-scale packaging line tension control
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ABB PFTL201CE: High-load horizontal sensor (10-50kN), collaborates with PFEA111-20 in steel strip processing
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ABB REF620: Digital relay protector, safeguards PFEA111-20 and associated drive systems
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ABB UFC762AE101 3BHE006412R0101: High-precision analog input module, complements PFEA111-20 in power parameter monitoring
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ABB DSQC639 3HAC025097-001: Motion control module, integrates PFEA111-20’s data for robotic winding systems
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ABB PFRL101A: Radial load cell, suitable for PFEA111-20-based wire and cable tension measurement View more …..







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