Introduction to ABB PFEA111-65 3BSE050090R65
The ABB PFEA111-65 (order number: 3BSE050090R65) is a high-precision web tension sensing controller, specially designed for industrial processes requiring stable tension control. As a key product in ABB’s tension electronics series, it acts as a “precision regulator” to monitor and adjust the tension of materials like metal strips, textiles, and packaging films during production. This module connects with load cells to collect real-time tension data, then uses built-in PID algorithms to control actuators such as frequency converters, ensuring minimal tension fluctuation. It is widely applied in industries including metal rolling, textile printing, packaging machinery, and wind power cable processing. With dual-sensor redundancy design and strong anti-interference performance, it avoids production failures caused by tension instability, significantly reducing product scrap rates. Its compact DIN-rail mounting design also enables easy integration into existing control systems.
3BSE050090R65 Key Technical Specifications
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Module Type: Industrial web tension sensing controller
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Input Configuration: 2 load cell input channels; supports 0.5A RMS, 330Hz excitation
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Measurement Accuracy: ±0.2% full scale, ensuring precise tension monitoring
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Output Signals: 1×(-5 to +11V DC) voltage output, 1×(0 to 21mA DC) current output
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Communication Protocols: Modbus RTU, Ethernet/IP, DeviceNet, PROFIBUS DP
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Response Performance: PID control response time ≤50ms; step response (0-90%) adjustable (15-1500ms)
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Power Supply: 24V DC (18-36V); power consumption ≤7.5W
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Operating Environment: Temperature -20°C to +60°C; humidity 5-95% (non-condensing)
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Protection Features: EMC Class 3 compliance; overvoltage and short-circuit protection
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Physical Specifications: IP20 protection; DIN rail mounting; compact size for cabinet space saving
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Display & Operation: 2×16 character multi-language digital display; configuration keys for parameter setting
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Certifications: CE, UL 508, EMC Directive 2014/30/EU, RoHS compliant
Recommended ABB Related Models
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ABB PFEA112 3BSE050091R1: PROFIBUS-enabled tension controller, same input/output as PFEA111-65, ideal for petrochemical cable production lines
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ABB PFEA122 3BSE050092R1: PROFINET RT-compatible model, suitable for high-speed packaging machinery with real-time data demands
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ABB PFEA113 3BSE050093R1: High-channel variant with 4 load cell inputs, designed for large-scale metal rolling mills
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ABB PFTL101A: Horizontal load cell, perfectly matches PFEA111-65 for textile tension measurement
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ABB PFVL141V: Rectangular load cell, used with PFEA111-65 in heavy-duty metal strip tension control
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ABB CI854A 3BSE022469R1: PROFIBUS communication module, enhances PFEA111-65’s connectivity with AC 800M controllers
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ABB PM866 3BSE050200R1: AC 800M CPU controller, integrates PFEA111-65 into complex process control systems
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ABB PFEA111-65 IP65: Dustproof and waterproof variant (NEMA 4), suitable for harsh textile dyeing workshops
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ABB AI810 3BSE032456R1: 8-channel analog input module, expands PFEA111-65’s signal collection capacity for multi-station tension monitoring
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ABB DO810 3BSE032452R1: 16-channel digital output module, controls multiple tension-adjusting actuators in packaging lines
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ABB CI871AK01 3BSE092693R1: High-speed PROFIBUS module, ensures 2ms data transmission between PFEA111-65 and remote I/O
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ABB MCM800: Condition monitoring module, works with PFEA111-65 to realize predictive maintenance in wind power cable production View more …..
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