Introduction to ABB SYN5202A
The ABB SYN5202A is a high-precision pulse signal distribution and conversion module, serving as the “signal hub” in industrial synchronization control systems. As a key product in ABB’s SYN series specialized for signal processing, it excels in converting single-channel input pulse signals into multiple standardized output signals, while supporting format conversion between differential and single-ended signals. This module plays a critical role in ensuring synchronous operation of multi-axis equipment, such as coordinating servo motors in automotive welding lines and synchronizing conveyor belts in logistics sorting systems. Widely applied in manufacturing, metallurgy, and intelligent logistics industries, its robust design with galvanic isolation between input and output channels effectively resists electromagnetic interference in harsh industrial environments. The compact DIN rail-mounted structure saves cabinet space, and the intuitive LED status indicators simplify on-site debugging and fault diagnosis, significantly enhancing the reliability and maintainability of synchronization control systems.
SYN5202A Key Technical Specifications
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Device Type: Industrial pulse signal distribution & conversion module
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Input Signal Type: Supports RS422 differential signal, TTL/HTL single-ended signal; 5V-24V wide voltage adaptation
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Output Configuration: 1 input channel expands to 8 isolated output channels; configurable as NPN/PNP open collector or push-pull output
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Signal Frequency Range: 0-1 MHz, suitable for high-speed synchronization control scenarios
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Isolation Performance: 2.5kVrms galvanic isolation between input-output and channels; 500Vrms isolation between power and signal
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Power Supply: 24V DC (nominal); input range 18-32V DC; power consumption ≤3W
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Operating Environment: Temperature -20°C to +60°C; humidity 5-95% (non-condensing)
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Physical Specifications: 90mm × 100mm × 35mm; weight 0.25kg; DIN rail TS35/7.5 mounting
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Response Time: ≤1μs, ensuring real-time signal transmission for high-speed control
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Protection Features: Input overvoltage protection (up to 30V); output short-circuit protection with automatic recovery
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Status Indication: LED indicators for power, input signal presence, and individual output channel status
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Certifications: CE, RoHS compliant; meets IEC 61131-2 industrial control standards
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ABB TP854 3BSE025349R1: 7-inch HMI, visualizes SYN5202A’s input/output signal waveform and fault information
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ABB AI810 3BSE032456R1: 8-channel analog input module, collects auxiliary sensor data for SYN5202A-based systems
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ABB DO810 3BSE032452R1: 16-channel digital output module, executes control commands synchronized by SYN5202A
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ABB CI871AK01 3BSE092693R1: High-speed PROFIBUS module, ensures real-time signal interaction with SYN5202A
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ABB PCD237A101 3BHE028915R0101: Distributed I/O module, expands signal monitoring range for SYN5202A in logistics systems
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ABB ACS 580: Low-voltage frequency converter, receives synchronized signals from SYN5202A for motor speed control
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ABB AC500 PLC: Compact PLC, pairs with SYN5202A for small-scale multi-device synchronization in packaging lines
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ABB TB852 3BSC950263R1: Redundant analog output module, works with SYN5202A for precise parameter regulation
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ABB CP635 3BSE050154R1: 7-inch HMI, provides on-site operation interface for SYN5202A configuration
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