Allen-Bradley 80190-560-01-R I/O interface

Allen-Bradley 80190-560-01-R Technical Overview

1. General Description

The 80190-560-01-R is a safety relay module or configurable I/O interface designed for industrial automation systems requiring compliance with safety standards (e.g., ISO 13849, SIL 2/3). It integrates fault-tolerant monitoring and control features to ensure safe shutdowns in hazardous conditions. The “R” suffix often indicates a relay output or ruggedized design, suitable for demanding environments.

2. Key Technical Specifications

• Electrical Ratings:
  • Input Voltage: 24V DC (typical for safety circuits).
  • Output Voltage/Current: Relay contacts rated for 24V DC/AC, 2–8A (configurable based on load).
  • Safety Circuits: Dual-channel inputs for redundancy (e.g., monitoring emergency stops, light curtains).
• Safety Compliance:
  • Safety Integrity Level (SIL): SIL 2 or SIL 3 certified.
  • Performance Level (PL): PL d/e (ISO 13849).
• Environmental Ratings:
  • Operating Temperature: -25°C to +70°C (-13°F to +158°F).
  • Ingress Protection: IP20 (panel-mounted) or IP65 (optional sealed enclosure).
• Mechanical Design:
  • Modular design for DIN rail mounting (35mm).
  • Plug-in terminal blocks for easy wiring.
• Diagnostics and Monitoring:
  • LED Indicators: Status LEDs for power, fault, and channel activity.
  • Self-Testing: Automatic diagnostics for stuck relays or wiring faults.
• Certifications:
  • CE Marked, UL Listed, TÜV-certified for functional safety.

3. Functional Capabilities

1. Safety Control:
   • Monitors safety devices (e.g., E-Stop buttons, safety interlocks, light curtains) and triggers a safe shutdown if a fault is detected.
   • Supports dual-channel redundancy to prevent undetected failures.
2. Flexible Configuration:
   • Configurable as a standalone safety relay or integrated into a larger safety system via Allen-Bradley GuardLogix or CompactGuard controllers.
   • Adjustable time delays for reset and startup sequences.
3. Integration with Automation Systems:
   • Compatible with Allen-Bradley’s Studio 5000® and safety programming tools (e.g., Safety Accelerator Toolkit).
   • Supports safety protocols like CIP Safety™ or PROFIsafe.
4. Fail-Safe Operation:
   • Forcibly guided relay contacts (EN 50205) to ensure safe disconnection during faults.
   • Cross-circuit detection for open/short circuits in input signals.

4. Applications

• Machine Safety Systems: Emergency stop circuits, safety gates, and zone control.
• Robotics: Safe torque off (STO) for collaborative robot cells.
• Material Handling: Conveyor emergency stops, palletizer safety interlocks.
• Process Industries: Safety shutdowns for hazardous chemical handling.

5. Ordering Information

• Model: 80190-560-01-R (verify suffixes for exact configuration).
• Accessories: Terminal blocks (e.g., 1492 series), DIN rail adapters, and safety-rated cables.

Notes and Considerations

• The “560-01” suffix may denote specific input/output configurations (e.g., 5 safety inputs, 6 outputs).
• Ensure compatibility with existing safety controllers and power supplies.
• Follow Rockwell Automation’s safety guidelines for installation and validation.