Baumer HOG10DN1024I: High-Performance Rotary Encoder for Industrial Motion Control
Product Description
The Baumer HOG10DN1024I is a precision rotary encoder designed to deliver accurate measurement of angular position, speed, and direction in industrial motion control systems. As part of Baumer’s renowned HOG series, this encoder combines robust mechanical design with advanced sensing technology, making it suitable for harsh industrial environments where reliability and precision are critical. It converts mechanical rotary motion into electrical signals, enabling real-time monitoring and control of machinery, ensuring optimal performance in automated processes.
Product Parameters and Specifications
Core Sensing Parameters
- Resolution: 1024 pulses per revolution (PPR), providing high-precision position feedback for precise motion control tasks.
- Signal Output: Quadrature incremental signals (A, B, and index pulse Z), with TTL (Transistor-Transistor Logic) electrical interface for compatibility with most industrial controllers and drives.
- Direction Sensing: Bi-directional measurement capability, detecting both clockwise and counterclockwise rotation to support reversible motion systems.
Electrical Specifications
- Supply Voltage: 10 – 30 VDC, with reverse polarity protection to prevent damage from incorrect wiring.
- Current Consumption: ≤ 30 mA at 24 VDC, ensuring low power usage for energy-efficient operation.
- Output Current: Max. 10 mA per channel, compatible with standard industrial control inputs.
- Response Frequency: Up to 100 kHz, enabling accurate measurement of high-speed rotations (up to thousands of RPM depending on mechanical constraints).
Mechanical and Environmental
- Housing Material: Die-cast aluminum housing with a stainless-steel shaft, offering high resistance to corrosion and mechanical stress.
- Shaft Diameter: 6 mm (standard), with a smooth, precision-machined surface for stable coupling to motors or shafts.
- Mounting: Flange mounting (EN 50041 standard), facilitating easy integration into industrial machinery with standardized mounting interfaces.
- Operating Temperature: -40 °C to +85 °C, ensuring reliable operation in extreme temperature environments, from cold storage facilities to high-heat industrial zones.
- Storage Temperature: -40 °C to +100 °C, maintaining stability during transportation and long-term storage.
- Protection Rating: IP65 (housing) and IP54 (shaft seal), providing resistance to dust, water jets, and moisture—ideal for dirty or wet industrial settings.
- Vibration Resistance: 100 g (11 ms) shock resistance and 20 g (10 – 2000 Hz) vibration resistance, withstanding mechanical impacts in heavy machinery applications.
Series
The HOG10DN1024I belongs to Baumer’s HOG series of heavy-duty rotary encoders. The HOG series is engineered for demanding industrial environments, focusing on durability, precision, and versatility. Encoders in this series feature robust construction, wide temperature ranges, and high resistance to vibration and shock, making them suitable for applications where standard encoders may fail. The series includes various models with different resolutions, shaft sizes, and output interfaces to meet diverse motion control needs across industries.
Features
High Precision and Reliability
With a resolution of 1024 PPR and stable signal output, the encoder delivers precise position and speed feedback, critical for closed-loop motion control systems in robotics, CNC machines, and automated production lines.
Robust Industrial Design
The die-cast aluminum housing, stainless-steel shaft, and high protection ratings (IP65/IP54) ensure durability in harsh environments, including exposure to dust, water, and mechanical stress.
Wide Operating Range
Its broad supply voltage (10 – 30 VDC) and temperature tolerance (-40 °C to +85 °C) allow seamless integration into various industrial setups, from cold storage logistics to high-temperature manufacturing facilities.
EMC Immunity
Enhanced electromagnetic compatibility (EMC) design minimizes interference from electrical noise, ensuring stable signal transmission even in environments with high electromagnetic fields (e.g., near motors or power cables).
Easy Integration
Standard flange mounting, TTL output, and reverse polarity protection simplify installation and compatibility with common industrial controllers, drives, and PLCs (Programmable Logic Controllers).
Function
The primary function of the Baumer HOG10DN1024I is to convert mechanical rotary motion (e.g., from a motor shaft or rotating machinery) into electrical signals. These signals (A, B, Z) are processed by control systems to determine the shaft’s position, speed, and direction. This real-time feedback enables precise control of motion, such as regulating motor speed, maintaining position accuracy, or triggering actions at specific angular positions, forming the backbone of closed-loop automation systems.
Use
In industrial applications, the HOG10DN1024I is used to monitor and control rotating equipment. For example, it can provide position feedback to a CNC machine’s controller to ensure precise tool positioning during machining operations. In conveyor systems, it measures belt speed to synchronize material flow. In robotics, it tracks the rotation of robot joints to enable accurate movement and path planning. It also supports safety functions, such as overspeed detection in motors to prevent machinery damage.
Application Fields
Machine Tools and CNC Machining
In lathes, milling machines, and grinders, the encoder provides high-precision position feedback, ensuring accurate part machining and tool path control, critical for achieving tight tolerances in manufacturing.
Industrial Robotics
Robotic arms and automated guided vehicles (AGVs) use the encoder to track joint rotation and wheel movement, enabling precise positioning and navigation in factory floors and warehouses.
Material Handling and Conveyors
In conveyor systems, packaging lines, and palletizers, it monitors belt or roller speed to synchronize processes, prevent jams, and ensure consistent material flow.
Automotive Manufacturing
In automotive assembly lines, the encoder controls robotic welding arms, paint sprayers, and part transfer systems, ensuring precise alignment and repeatability in mass production.
Renewable Energy Systems
In wind turbines and solar trackers, it measures the rotation of turbine blades or solar panel angles, optimizing energy capture by adjusting to wind direction or sunlight position.
The Baumer HOG10DN1024I stands out as a reliable, high-precision rotary encoder, empowering industrial motion control systems with accurate feedback and robust performance. Its adaptability to harsh environments and seamless integration make it a key component in modern industrial automation.
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