3500/15 – PDF（Instruction manual）
Bently Nevada 3500/15-05-05-R0 (106M1079-01): Advanced Input/Output Module for 3500 Monitoring System
Product Description
The Bently Nevada 3500/15-05-05-R0 (106M1079-01) is a high-performance input/output (I/O) module, a critical component of the Bently Nevada 3500 Machinery Protection and Condition Monitoring System. Designed to bridge monitoring modules and external control systems, this module provides flexible analog and digital I/O capabilities for expanded system functionality. It enables the 3500 system to interface with external sensors, actuators, and control devices, supporting custom monitoring logic, alarm distribution, and automated safety responses. With rugged construction and seamless integration, it enhances the 3500 system’s versatility, making it suitable for complex industrial environments where tailored I/O configurations are essential.
Product Parameters
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Parameter
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Specification
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Analog Input Channels
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5 channels, supporting 4–20 mA, 0–10 VDC, and thermocouple (Type K/J) inputs
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Analog Output Channels
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5 channels, configurable as 4–20 mA or 0–10 VDC outputs
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Digital Inputs
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Not included in this configuration (focus on analog I/O)
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Digital Outputs
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Not included in this configuration (focus on analog I/O)
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Input Accuracy
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±0.1% of full scale for analog inputs
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Output Accuracy
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±0.2% of full scale for analog outputs
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Sampling Rate
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10 kHz per analog input channel
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Isolation
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2500 VAC channel-to-channel and channel-to-ground isolation
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Product Specifications
- Power Supply: 24 VDC ± 20% with a maximum current consumption of 400 mA, compatible with 3500 system redundant power supplies.
- Operating Temperature: 0°C to 60°C (32°F to 140°F), ensuring reliable performance in industrial control rooms and harsh plant environments.
- Storage Temperature: -40°C to 85°C (-40°F to 185°F), maintaining durability during transportation and long-term storage.
- Humidity Resistance: 5% to 95% non-condensing, suitable for operation in humid settings such as coastal facilities and chemical plants.
- Dimensions: 160 mm (width) × 100 mm (height) × 200 mm (depth) (6.3 in × 3.9 in × 7.9 in), designed to fit seamlessly into the 3500 system rack.
- Weight: Approximately 1.8 kg (4.0 lbs), lightweight for easy installation within the system framework.
- Mounting: Rack-mounted in 3500 system enclosures with secure locking mechanisms to prevent vibration-induced dislodgment.
- Certifications: Complies with IEC 61010-1 (electrical safety), IEC 61326 (EMC), and API 670 (machinery protection standards), ensuring industry compliance.
Series
The 3500/15-05-05-R0 (106M1079-01) is an integral part of the Bently Nevada 3500 series, a comprehensive suite of machinery protection and condition monitoring solutions. The 3500 series features modular components, including vibration monitors, communication gateways, power supplies, and I/O modules, all engineered for seamless integration. Renowned for scalability, reliability, and compliance with global standards, the series is trusted worldwide to protect critical rotating machinery in industries such as power generation, oil & gas, and chemical processing. The 3500/15 enhances the series by providing flexible I/O capabilities, enabling customization of monitoring systems to meet specific application requirements.
Features
Flexible Analog I/O Configuration
5 analog input and 5 analog output channels support diverse sensor types (e.g., pressure transducers, thermocouples) and control devices, enabling integration of non-vibration parameters into the 3500 system.
High Accuracy and Isolation
±0.1% input accuracy and 2500 VAC isolation ensure precise measurement and protection against electrical noise, critical for reliable data in electrically noisy industrial environments.
Rugged Industrial Design
Robust construction resists vibration, electromagnetic interference (EMI), and temperature fluctuations, ensuring consistent performance in harsh settings such as refineries and power plants.
Redundancy Support
Compatible with 3500 system redundancy features, including redundant power supplies and backplane communication, ensuring continuous operation in mission-critical applications.
Seamless System Integration
Connects to the 3500 system backplane to share data with monitoring modules and communication gateways, enabling centralized control and integration with SCADA/DCS systems.
Function
The primary function of the 3500/15-05-05-R0 (106M1079-01) is to expand the I/O capabilities of the Bently Nevada 3500 system. It collects analog signals from external sensors (e.g., pressure, temperature, flow), converts them to digital data for processing by the 3500 system controller, and transmits control signals via analog outputs to actuators or valves. It enables the integration of non-vibration parameters into machinery protection logic, supporting comprehensive condition monitoring and automated control responses. By bridging monitoring modules and external systems, it enhances the 3500 system’s ability to provide holistic insights into industrial processes.
Use
In industrial settings, the module is installed in the 3500 system rack, where it connects to external sensors and control devices. It interfaces with pressure transducers on pipelines, thermocouples on bearings, and flow meters in process lines, feeding data to the 3500 system for analysis. Its analog outputs control valves, dampers, or variable speed drives, enabling automated adjustments based on machinery health data. Operators use its integrated data to correlate process parameters with machinery condition, optimizing performance and preventing process-related faults.
Application Fields
Power Generation
Integrates pressure, temperature, and flow data from steam turbines and boilers into the 3500 system, enabling correlation of process conditions with machinery vibration for comprehensive power plant asset protection.
Oil and Gas
Monitors pipeline pressure, fluid flow, and bearing temperature in compressors and pumps, supporting automated control of production rates to prevent machinery overload and process inefficiencies.
Chemical Processing
Interfaces with reactor pressure sensors and temperature probes, integrating process data with machinery vibration monitoring to ensure safe operation of batch and continuous chemical processes.
Pulp and Paper
Connects to paper machine speed sensors and roll pressure transducers, enabling adjustment of production parameters based on machinery health to maintain product quality and reduce waste.
Mining and Metals
Monitors hydraulic pressure in crushers and conveyor load sensors, integrating process data with vibration monitoring to prevent equipment damage from overloading and optimize material handling efficiency.
In summary, the Bently Nevada 3500/15-05-05-R0 (106M1079-01) is a versatile I/O module that enhances the 3500 system’s capability to integrate process and machinery data. Its flexible configuration, high accuracy, and rugged design make it essential for industries seeking comprehensive, customized monitoring solutions to optimize performance and protect critical assets.
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