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Bently Nevada | 3500/91 161204-01 High performance power module

$966.00

In stock

💥Name: Module/Controller/Touchpad/Driver/Load cell

Model: 3500/91 161204-01

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Bently Nevada 3500/91 161204-01: Reliable Power Supply Module for Machinery Monitoring Systems

Product Description

The Bently Nevada 3500/91 161204-01 is a high-performance power supply module designed as a critical component of the Bently Nevada 3500 Machinery Protection and Condition Monitoring System. As a core power source for the 3500 series, it delivers stable and reliable electrical power to connected monitoring modules, ensuring uninterrupted operation of machinery health monitoring systems. Engineered for industrial robustness, this module is built to withstand harsh environmental conditions while maintaining consistent performance, making it indispensable for protecting critical rotating equipment in demanding industrial settings.

Series

The 3500/91 161204-01 belongs to the Bently Nevada 3500 Series—a globally recognized suite of machinery protection and condition monitoring solutions. The 3500 Series is celebrated for its modular architecture, allowing customization to monitor and protect diverse rotating equipment such as turbines, compressors, pumps, and motors. The series includes a range of components, from sensors and transmitters to monitoring modules and communication gateways, with the 3500/91 serving as the foundational power supply to ensure the entire system operates reliably.

Product Parameters

  • Input Voltage Range: Supports a wide input range of 85–264 VAC (50/60 Hz) or 110–300 VDC, providing flexibility for integration into global industrial power grids.
  • Output Voltage: Delivers a stable 24 VDC output, specifically tailored to power 3500 series modules (e.g., monitoring modules, communication gateways) with consistent voltage regulation.
  • Output Current Capacity: Up to 10 A continuous current, sufficient to power multiple 3500 series modules in a typical system configuration.
  • Efficiency: ≥ 85% at full load, minimizing energy loss and reducing heat generation during operation.
  • Protection Features: Equipped with overvoltage, overcurrent, and short-circuit protection to safeguard connected 3500 modules from electrical faults.

Product Specifications

  • Physical Dimensions: 160 mm (width) × 130 mm (height) × 220 mm (depth), designed for rack mounting in standard 3500 system enclosures.
  • Weight: Approximately 1.8 kg, lightweight for easy installation and integration into system racks.
  • Operating Temperature: -5°C to +60°C, ensuring reliable performance in harsh industrial environments with temperature fluctuations.
  • Storage Temperature: -40°C to +85°C, maintaining durability during transportation and long-term storage.
  • Certifications: Compliant with IEC 61010-1 (industrial control equipment safety) and UL 508 (industrial control panels), meeting global safety standards.
  • Mounting: Compatible with 3500 system racks, using standard rail mounting for secure and space-efficient installation.

Features

Wide Input Voltage Compatibility

The 3500/91 161204-01 accepts both AC and DC input voltages across a broad range, making it suitable for deployment in regions with varying power grid standards, from industrial plants in Europe to manufacturing facilities in Asia.

Robust Protection Mechanisms

Overvoltage, overcurrent, and short-circuit protection prevent damage to sensitive 3500 monitoring modules during electrical anomalies, enhancing system longevity and reducing maintenance costs.

High Efficiency

With ≥ 85% efficiency, the module minimizes energy waste and heat generation, contributing to stable operation in enclosed system racks and reducing cooling requirements.

Modular Integration

Designed specifically for the 3500 Series, it seamlessly integrates with other 3500 components, ensuring plug-and-play functionality and simplified system configuration.

Status Monitoring

Equipped with LED indicators for power input, output status, and fault alerts, providing visual feedback to operators for quick troubleshooting of power-related issues.

Function

The primary function of the Bently Nevada 3500/91 161204-01 is to supply stable, regulated 24 VDC power to all connected modules within the 3500 Machinery Protection and Condition Monitoring System. It converts incoming AC or DC power from the plant grid into a clean, consistent output, ensuring that critical monitoring components (e.g., vibration monitors, temperature transmitters, communication gateways) receive uninterrupted power. By maintaining voltage stability and incorporating protective features, it prevents power-related disruptions that could compromise machinery health monitoring, enabling continuous data collection and real-time alerts.

Use

In industrial settings, the 3500/91 161204-01 serves as the “power backbone” of the 3500 system. It is installed in 3500 system racks, where it supplies power to modules responsible for monitoring equipment vibrations, temperatures, rotational speeds, and other critical parameters. For example, in a power plant, it powers vibration monitoring modules on a steam turbine, ensuring the system continuously tracks machinery health and triggers alarms if anomalies are detected. Its reliability is critical—any power failure could halt monitoring, increasing the risk of unplanned equipment downtime or catastrophic failures.

Application Fields

Power Generation

In thermal, hydroelectric, and nuclear power plants, the module powers 3500 systems monitoring turbines, generators, and pumps, ensuring these critical assets operate within safe parameters to prevent outages.

Oil & Gas

Used in upstream drilling rigs, midstream pipelines, and downstream refineries, it supports 3500 systems monitoring compressors, pumps, and rotating equipment in harsh, remote environments where reliability is paramount.

Chemical & Petrochemical

In chemical plants, it powers monitoring systems for reactors, agitators, and centrifuges, helping prevent equipment failures that could lead to safety hazards or production losses.

Manufacturing

In heavy manufacturing facilities, it supports 3500 systems monitoring motors, fans, and conveyor systems, ensuring continuous production and reducing maintenance costs through predictive monitoring.

Pulp & Paper

Used to power monitoring systems for paper machines, rollers, and pumps, ensuring consistent operation in high-moisture industrial environments.
In summary, the Bently Nevada 3500/91 161204-01 is an essential power supply module that underpins the reliability of the 3500 Machinery Protection System. Its robust design, wide compatibility, and protective features make it a critical component for safeguarding critical rotating equipment across industries where downtime and failures carry significant operational and financial risks.
 

Bently Nevada

3500/91 161204-01

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