Eaton XV-440-10TVB-1-10 Product Introduction
1. Product Description
The Eaton XV-440-10TVB-1-10 is a premium 10.4-inch industrial Human-Machine Interface (HMI) built for small-to-medium critical automation systems, where safety compliance, communication stability, and rugged performance are non-negotiable. It targets high-stakes applications such as hazardous-area process control (e.g., small oil & gas refining modules), medical device manufacturing (e.g., surgical instrument assembly lines), and aerospace component testing (e.g., sensor calibration workcells)—scenarios where downtime or operational errors could lead to safety risks, regulatory penalties, or product failure.
As a flagship model in Eaton’s high-end HMI lineup, it stands out from mid-range variants (e.g., XV-152-D8-10TVRC-10) with SIL 2 safety certification, dual redundant communication ports, and enhanced environmental resilience. It seamlessly integrates with Eaton’s top-tier PLCs (e.g., XC-CPU801, XC-CPU901) and third-party safety controllers (e.g., Siemens S7-1500F, Rockwell GuardLogix 5580), making it ideal for industries that need strict safety compliance without sacrificing operational flexibility. It operates reliably in harsh conditions, withstanding wide temperature ranges (-20°C to 70°C), corrosive gases, and heavy vibration.
2. Product Parameters
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Parameter
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Specification
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Product Type
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10.4-inch Premium Industrial HMI
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Display Size
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10.4 inches, 4:3 aspect ratio
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Resolution
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1024×768 pixels (XGA)
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Touch Technology
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Infrared (IR) multi-touch (10-point operation; glove-compatible ≤8mm; anti-scratch sapphire glass, 9H pencil hardness)
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Processor
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Quad-core ARM Cortex-A17, 1.8GHz
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Memory Configuration
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4GB LPDDR4 RAM; 32GB industrial eMMC Flash (MLC type); expandable to 128GB via microSDXC card
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Operating System
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Industrial-Grade Linux (Kernel 5.10) / Windows 10 IoT Enterprise LTSC (dual-option, license-dependent)
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Communication Interfaces
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2×Gigabit Ethernet (10/100/1000Mbps, Modbus TCP/IP, Ethernet/IP, PROFINET RT/IRT, OPC UA over TSN); 2×RS485 (galvanically isolated, 4000V AC, Modbus RTU/ASCII, PROFIBUS DP); 1×CAN FD; 2×USB 3.1 Host; 1×USB 3.1 Type-C Device; 1×HDMI 2.0 Out (1080p@60Hz)
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Display Performance
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Brightness: 500cd/m² (adjustable to 50cd/m²); Contrast: 2000:1; Viewing Angle: 178°(H)/178°(V); Backlight Life: ≥80,000 hours; Color Support: 16.7 million colors (24-bit); Anti-glare/Anti-fingerprint/Anti-microbial coating
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Power Supply
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24V DC (18–36V DC range); reverse polarity/overvoltage/overcurrent/short-circuit protection; surge immunity (6kV line-ground)
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Power Consumption
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≤15W (max load, no external peripherals connected); low-power standby (≤2W)
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Operating Temperature
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-20°C – 70°C
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Storage Temperature
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-40°C – 85°C
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Relative Humidity
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5% – 95% (non-condensing, per IEC 60068-2-3; 40°C/90% RH for 2000h)
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Protection Rating
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Front Panel: IP67; Rear Panel: IP54; Housing: IK12 impact resistance
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Dimensions (W×H×D)
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270mm×215mm×48mm
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Mounting Type
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Front panel-mount / DIN rail mount (optional adapter); compatible with NEMA 4/4X/6P enclosures
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Certifications
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CE, UL 508, cUL, IEC 61010-1, IEC 61508 (SIL 2), ATEX Zone 2, IECEx, FDA 21 CFR Part 11, ISO 13485
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: The 10.4-inch XGA display delivers sharp visibility for 25–30 simultaneous parameters (e.g., pressure, temperature, safety interlock status), critical for monitoring complex processes. Its 500cd/m² brightness works in bright hazardous areas (e.g., oil refineries) or dim cleanrooms, while the 2000:1 contrast ratio ensures clarity for small safety-related indicators. The IR touchscreen with 9H sapphire glass (scratch-resistant, second only to diamond) supports thick protective gloves (≤8mm, common in aerospace/medical fields) and survives high-pressure washing (IP67-rated). 10-point touch enables precise gestures like multi-finger calibration (for sensor alignment) and pinch-to-zoom (on safety event logs).
- Processing & Storage Core: The 1.8GHz quad-core processor handles compute-intensive tasks, such as real-time data acquisition (150+ variables at 1ms intervals) and video streaming from 4–5 micro-cameras (for quality inspection). With 4GB LPDDR4 RAM, it runs safety-critical background tasks without lag. The 32GB MLC eMMC Flash (durable for 10+ years) stores 500,000+ historical data points and 200+ safety-compliant recipes (e.g., aerospace sensor calibration parameters). The microSDXC slot supports up to 128GB for long-term logging (e.g., 12 months of safety event data).
- Redundant Communication Suite: It features dual Gigabit Ethernet ports with TSN (time-sensitive networking) for deterministic communication (≤1ms latency), ensuring no data loss in critical control loops. Two isolated RS485 ports (4000V AC) connect legacy safety sensors, while CAN FD supports high-speed data transfer for robotics. USB 3.1 ports speed up data export, and HDMI 2.0 Out enables safety-critical data sharing on external monitors.
3.2 Functional Capabilities
- Safety-Compliant Control: Compatible with Eaton’s GALILEO Pro Advanced software, it offers 2000+ safety-certified widgets (e.g., SIL 2-rated emergency stop buttons, interlock status indicators). Operators can monitor up to 180 parameters (including 50+ safety-related variables) and execute 80+ commands—with SIL 2 interlocks that halt operations if safety limits are breached (e.g., stopping a process if pressure exceeds 1000 PSI). It supports 6 user roles (e.g., Safety Engineer, Quality Inspector) with strict access controls—only authorized users can modify safety parameters.
- Advanced Fault & Safety Alerts: It has a 5-tier alarm system (Information/Warning/Fault/Emergency/Safety) with multi-channel alerts: visual (color-coded pop-ups + LED indicators), audible (120dB adjustable buzzer), and remote (encrypted Ethernet). Safety events log 10,000+ entries with timestamps and user attribution (e.g., “Emergency Stop Triggered – Operator ID: TECH-05 – 14:22:10”), meeting regulatory audit requirements. Data logging automatically backs up to encrypted storage, and exports comply with FDA 21 CFR Part 11 (for medical applications).
- User-Friendly Operation: The interface supports 18 languages (including Cyrillic, Arabic) and has customizable safety dashboards—operators can prioritize critical indicators (e.g., safety interlock status) on the home screen. The touchscreen includes one-touch access to emergency procedures, and the simplified menu structure reduces training time for new users (2–3 hours for basic operations).
3.3 Environmental & Mechanical Reliability
- Extreme Durability: It passes rigorous tests: temperature cycling (-20°C to 70°C, 50 cycles), vibration resistance (10–2000Hz, 5g acceleration), and shock resistance (50g, 11ms). The IP67 front panel resists submersion in 1m water for 30 minutes, while the IK12 housing survives heavy tool impacts (e.g., drops from 1m). The housing is chemical-resistant to oils, disinfectants, and corrosive gases (per ISO 105-X12), suitable for oil & gas/medical environments.
- EMI Immunity: Complies with EN 61000-6-2 and CISPR 22 Class A, withstanding electrostatic discharge (15kV air, 8kV contact) and electrical noise from high-power equipment (e.g., VFDs, MRI machines). This ensures stable performance in electromagnetic-intensive areas.
4. Key Features
- SIL 2 Safety Compliance: Meets IEC 61508 (SIL 2) for safety-critical applications, essential for hazardous areas/medical fields.
- Rugged IR Touch with Sapphire Glass: 9H hardness and IP67 rating suit harsh industrial/cleanroom environments.
- Redundant Communication: Dual Ethernet + fieldbus ports prevent downtime in critical control loops.
- Extreme Environmental Tolerance: -20°C to 70°C operating range and IP67 protection for diverse harsh scenarios.
- Regulatory Compliance: Certifications like FDA 21 CFR Part 11 and ISO 13485 fit medical/aerospace industries.
5. Other Eaton HMI Models
- Entry-Level: XV-232-57BAS-1-10 (5.7-inch, basic standalone control), XV-102-H3-70TWRL-10 (7-inch, compact workshop use).
- Mid-Range: XV-152-D6-10TVR-10 (10.4-inch, standard mid-tier), XV-152-D8-10TVRC-10 (10.4-inch, enhanced communication).
- Ultra-Premium (Compact): XV-442-57CQB-1-50 (5.7-inch, SIL 3 micro-control), XV-363-57-C00-A00-1B (5.7-inch, critical compact).
- Premium (Large-Size): XV-303-15-C00-A00-1D (15-inch, large-scale centralized control).
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