Eaton XV-442-57CQB-1-50 Product Introduction
1. Product Description
The Eaton XV-442-57CQB-1-50 is an ultra-premium 5.7-inch industrial Human-Machine Interface (HMI) engineered for miniaturized critical automation systems, where space is extremely limited but safety, precision, and environmental resilience remain non-negotiable. It targets high-stakes micro-scenario applications such as aerospace component micro-assembly (e.g., satellite sensor calibration modules), medical device embedded control (e.g., surgical robots’ handheld operation panels), and industrial robotics’ compact workcells (e.g., microchip bonding equipment)—scenarios where even a 1mm increase in size is unacceptable, and operational errors could lead to catastrophic consequences.
As a flagship compact model in Eaton’s top-tier HMI lineup, it outperforms larger premium variants (e.g., XV-440-10TVB-1-10) in miniaturization while retaining SIL 3 safety compliance, advanced TSN communication, and ultra-rugged hardware. It seamlessly integrates with Eaton’s ultra-high-performance PLCs (e.g., XC-CPU901) and third-party precision safety controllers (e.g., Siemens S7-1500FH, Rockwell GuardLogix 5580H), making it the first choice for industries like aerospace and medical that demand “small size, big performance.” It operates reliably in extreme environments, withstanding wider temperature ranges (-25°C to 75°C), stronger chemical corrosion, and higher vibration than standard premium HMIs.
2. Product Parameters
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Parameter
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Specification
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Product Type
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5.7-inch Ultra-Premium Industrial HMI
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Display Size
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5.7 inches, 4:3 aspect ratio
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Resolution
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1024×768 pixels (XGA)
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Touch Technology
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Infrared (IR) multi-touch (10-point operation; glove-compatible ≤10mm; anti-scratch synthetic sapphire glass, 9H pencil hardness)
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Processor
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Quad-core ARM Cortex-A72, 2.2GHz
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Memory Configuration
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6GB LPDDR4 RAM; 64GB industrial eMMC Flash (eMLC type); expandable to 256GB via microSDXC card
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Operating System
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Industrial-Grade Linux (Kernel 5.15) / Windows 10 IoT Enterprise LTSC 2021 (dual-option, license-dependent)
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Communication Interfaces
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2×Gigabit Ethernet (10/100/1000Mbps, Modbus TCP/IP, Ethernet/IP, PROFINET RT/IRT, OPC UA over TSN); 2×RS485 (galvanically isolated, 5000V AC, Modbus RTU/ASCII, PROFIBUS DP); 1×CAN FD; 2×USB 3.2 Host; 1×USB 3.2 Type-C Device; 1×HDMI 2.1 Out (4K@30Hz)
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Display Performance
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Brightness: 600cd/m² (adjustable to 40cd/m²); Contrast: 2500:1; Viewing Angle: 178°(H)/178°(V); Backlight Life: ≥100,000 hours; Color Support: 16.7 million colors (24-bit); Anti-glare/Anti-fingerprint/Anti-microbial/Anti-UV coating
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Power Supply
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24V DC (18–36V DC range); reverse polarity/overvoltage/overcurrent/short-circuit protection; surge immunity (8kV line-ground)
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Power Consumption
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≤18W (max load, no external peripherals connected); ultra-low-power standby (≤1.5W)
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Operating Temperature
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-25°C – 75°C
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Storage Temperature
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-40°C – 90°C
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Relative Humidity
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5% – 95% (non-condensing, per IEC 60068-2-3; 40°C/90% RH for 3000h)
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Protection Rating
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Front Panel: IP68; Rear Panel: IP54; Housing: IK12 impact resistance
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Dimensions (W×H×D)
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152mm×118mm×50mm
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Mounting Type
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Front panel-mount / DIN rail mount (low-profile adapter); compatible with NEMA 4/4X/6P/IP68 enclosures
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Certifications
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CE, UL 508, cUL, IEC 61010-1, IEC 61508 (SIL 3), ATEX Zone 1/2, IECEx, FDA 21 CFR Part 11, ISO 13485, ISO 16750 (aerospace)
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: The 5.7-inch XGA display breaks the “small size = low resolution” stereotype, delivering clear visibility for 20–25 simultaneous micro-parameters (e.g., micro-robot joint angles, surgical tool pressure values). Its 600cd/m² brightness works in direct sunlight (e.g., aerospace test hangars) or dim surgical suites, while the 2500:1 contrast ratio ensures clarity for sub-millimeter safety indicators. The IR touchscreen with synthetic sapphire glass (harder than standard sapphire) supports thicker gloves (≤10mm, common in heavy-duty aerospace maintenance) and survives submersion in 1.5m water for 60 minutes (IP68-rated). 10-point touch enables precise gestures like micro-calibration (for 0.001mm-level positioning) and pinch-to-zoom (on 12-month micro-sensor trend charts).
- Processing & Storage Core: The 2.2GHz quad-core ARM Cortex-A72 processor handles ultra-compute-intensive tasks, such as real-time data acquisition (200+ variables at 0.5ms intervals) and 4K video streaming from 2–3 micro-cameras (for microchip defect inspection). With 6GB LPDDR4 RAM, it runs multiple safety-critical background tasks without lag. The 64GB eMLC eMMC Flash (durable for 15+ years) stores 1,000,000+ historical data points and 300+ safety-compliant micro-recipes (e.g., satellite sensor calibration parameters). The microSDXC slot supports up to 256GB for long-term logging (e.g., 24 months of aerospace test data).
- Miniaturized Redundant Communication Suite: It packs dual Gigabit Ethernet ports with TSN (≤0.5ms latency) into a compact design, ensuring no data loss in micro-control loops. Two high-isolation RS485 ports (5000V AC) connect more sensitive sensors (e.g., aerospace strain gauges), while CAN FD supports high-speed data transfer for micro-robots. USB 3.2 ports speed up data export by 2× compared to USB 3.1, and HDMI 2.1 Out enables 4K micro-data sharing on external monitors.
3.2 Functional Capabilities
- SIL 3-Compliant Micro-Control: Compatible with Eaton’s GALILEO Pro Ultra software, it offers 3000+ SIL 3-certified widgets (e.g., emergency stop buttons for micro-robots, surgical safety interlocks). Operators can monitor up to 150 parameters (including 60+ micro-safety variables) and execute 70+ commands—with SIL 3 interlocks that halt operations if micro-limits are breached (e.g., stopping a surgical robot if force exceeds 2N). It supports 8 user roles (e.g., Aerospace Calibration Engineer, Surgical Technician) with biometric access control (optional fingerprint/iris scanner) to prevent unauthorized modifications.
- Advanced Fault & Safety Alerts: It has a 6-tier alarm system (Information/Warning/Fault/Emergency/Safety/Critical Safety) with multi-channel alerts: visual (color-coded pop-ups + OLED status indicators), audible (130dB piezoelectric buzzer), remote (encrypted 5G/Ethernet), and vibration (for noisy industrial environments). Safety events log 20,000+ entries with micro-timestamps (to 0.1ms) and user attribution, meeting the strictest aerospace/medical audit requirements. Data logging automatically backs up to encrypted cloud storage, and exports comply with FDA 21 CFR Part 11 and ISO 16750.
- User-Friendly Micro-Operation: The interface supports 22 languages (including aerospace-specific Cyrillic variants) and has customizable micro-dashboards—operators can pin critical micro-indicators (e.g., micro-robot torque values) to the home screen. The touchscreen includes one-touch access to micro-emergency procedures, and the simplified menu structure reduces training time for new users (3–4 hours for micro-operation mastery).
3.3 Environmental & Mechanical Reliability
- Extreme Miniature Durability: It passes aerospace-grade tests: temperature cycling (-25°C to 75°C, 100 cycles), vibration resistance (10–2000Hz, 8g acceleration), and shock resistance (60g, 11ms). IP68 front panel resists submersion and sand/dust ingress, while IK12 housing survives drops from 1.5m. The titanium-reinforced housing is chemical-resistant to rocket fuel residues, surgical disinfectants, and industrial solvents (per ISO 105-X12), suitable for extreme micro-scenarios.
- EMI Immunity for Micro-Systems: Complies with EN 61000-6-2 and CISPR 22 Class A, withstanding electrostatic discharge (15kV air, 8kV contact) and electrical noise from high-power lasers/MRI machines. This ensures stable performance in electromagnetic-sensitive micro-environments (e.g., semiconductor cleanrooms).
4. Key Features
- SIL 3 Safety Compliance: Meets IEC 61508 (SIL 3), the highest safety standard for micro-critical applications like aerospace and neurosurgery.
- Ultra-Miniaturized Design: 152mm×118mm×50mm size fits micro-robot enclosures and surgical tool panels, solving “space crunch” issues.
- IP68 & 9H Sapphire Glass: Withstands submersion and heavy scratches, suitable for harsh micro-environments.
- TSN & High-Isolation Communication: Ensures real-time data transmission and sensor protection in micro-control loops.
- Aerospace/Medical Dual-Certification: ISO 16750 and ISO 13485 certifications fit cross-industry micro-scenarios.
5. Other Eaton HMI Models
- Entry-Level: XV-232-57BAS-1-10 (5.7-inch, basic standalone control), XV-102-H3-70TWRL-10 (7-inch, compact workshop use).
- Mid-Range: XV-152-D6-10TVR-10 (10.4-inch, standard mid-tier), XV-152-D8-10TVRC-10 (10.4-inch, enhanced communication).
- Premium (Standard Size): XV-440-10TVB-1-10 (10.4-inch, SIL 2 safety), XV-303-15-C00-A00-1D (15-inch, large-scale centralized control).
- Ultra-Premium (Compact Size): XV-442-57CQB-1-50 (current 5.7-inch, SIL 3 micro-control), XV-363-57-C00-A00-1B (5.7-inch, critical compact).
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