Eaton XV-102-B5-35TQRC-10 Product Introduction
1. Product Description
The Eaton XV-102-B5-35TQRC-10 is an enhanced ultra-compact 5.7-inch industrial Human-Machine Interface (HMI) from Eaton’s XV100 series, engineered to address space-constrained micro-automation systems with elevated connectivity and diagnostic needs. As a rugged, cost-efficient interactive solution, it serves as the primary control interface for smart small-scale equipment—including IoT-enabled mini-pumps, multi-point sensor arrays, compact solenoid-driven machinery, and auxiliary workshop tools. It empowers operators to track real-time process data (e.g., pressure, temperature, runtime), execute basic commands (start/stop, reset), and troubleshoot faults with networked visibility—all without requiring large control cabinets.
Building on the legacy of the XV-102-B6-35TQR-10, this model retains a minimal footprint (suitable for shallow enclosures) while adding critical upgrades: 10/100Mbps Ethernet for remote monitoring, expanded alarm logging for traceability, and enhanced touchscreen durability. Key industrial features include a glove-optimized resistive touchscreen, galvanically isolated communication ports (Ethernet + RS485) for electromagnetic interference (EMI) immunity, and an IP65-rated front panel. It seamlessly integrates with Eaton’s XC series micro-PLCs (e.g., XC-CPU101/102) and third-party ultra-compact controllers (e.g., Siemens S7-200 Smart Micro, Allen-Bradley Micro810), making it ideal for retrofitting legacy micro-machinery or building lean, connected automation setups where space and data visibility are equally critical.
2. Product Parameters
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Parameter
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Specification
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Product Type
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5.7-inch Enhanced Ultra-Compact Industrial HMI
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Display Size
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5.7 inches, 4:3 aspect ratio
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Resolution
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320×240 pixels (QVGA)
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Touch Technology
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Resistive Touchscreen, single-point operation (gloved-operation compatible, ≤5mm glove thickness; 3H anti-scratch coating)
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Processor
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32-bit ARM Cortex-M4, 400MHz
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Memory Configuration
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256MB DDR3 RAM, 2GB eMMC Flash (expandable to 16GB via USB 2.0)
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Operating System
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Lightweight Real-Time Embedded OS (RTOS) with network support
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Communication Interfaces
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1×Ethernet (10/100Mbps, Modbus TCP/IP); 1×RS485 (galvanically isolated, Modbus RTU); 1×USB 2.0 Host (configuration/data export)
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Display Performance
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Brightness: 350cd/m²; Contrast: 550:1; Viewing Angle: 135°(H)/115°(V); Backlight Life: ≥40,000 hours
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Power Supply
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24V DC ±10%
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Power Consumption
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≤6W (max load)
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Operating Temperature
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0°C – 50°C
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Storage Temperature
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-25°C – 65°C
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Relative Humidity
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10% – 90% (non-condensing, per IEC 60068-2-3)
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Protection Rating
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Front Panel: IP65; Rear Panel: IP20
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Dimensions (W×H×D)
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145mm×110mm×38mm
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Mounting Type
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Panel-mount (compliant with NEMA 4/IP65)
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Certifications
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CE, UL, cUL, IEC 61010-1, IEC 61800-3, FCC Class A
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Utilizes a 5.7-inch TN (Twisted Nematic) panel with 320×240 QVGA resolution, supporting 256 grayscale colors for clear rendering of text labels, status icons (e.g., “Active”/”Fault”/”Network Connected”), and simple bar graphs for parameter trends (e.g., pressure, multi-sensor temperatures). The resistive touchscreen features an upgraded 3H pencil-hardness anti-scratch coating (superior to the 2H of the B6 variant), resisting damage from heavy industrial tools and enabling reliable operation with bare hands or thick work gloves (≤5mm)—critical for hygiene-sensitive (e.g., food processing) or safety-mandated (e.g., metalworking) environments. It delivers a touch response time <45ms and positioning accuracy ±2.5mm, ensuring consistent interaction in dusty, greasy, or moderately vibrating conditions.
- Processing Core: Equipped with a 32-bit ARM Cortex-M4 processor (400MHz) paired with 256MB DDR3 RAM (double the capacity of the B6 variant), optimized for multitasking in connected micro-automation: simultaneous refresh of 6–8 dynamic variables (≤1.5s interval), rendering of basic process diagrams with network status indicators, and fast switching between 4–5 monitoring pages (<350ms per screen). The 2GB eMMC Flash (also doubled) provides secure, non-volatile storage for 60,000+ historical data points (e.g., hourly sensor logs), 50+ simplified process recipes, and firmware backups—with built-in cyclic storage to prevent overflow and error correction (ECC) to mitigate corruption from unexpected power loss.
- Interface & Connectivity: Features dual communication ports for enhanced flexibility: 1) A 10/100Mbps Ethernet port supporting Modbus TCP/IP, enabling networked monitoring via SCADA systems (e.g., Eaton InsightHub) or remote access via mobile devices (on the same LAN); 2) A galvanically isolated RS485 port (2500V AC isolation) supporting Modbus RTU, ensuring stable communication with Eaton XC micro-PLCs or third-party controllers in EMI-prone environments (e.g., near small motors). The USB 2.0 Host port facilitates firmware updates (via USB drive ≤16GB), CSV export of logged data, and connection of mini barcode scanners for quick parameter presets. Ethernet also enables time synchronization (NTP) for accurate alarm timestamping—critical for compliance in regulated industries.
3.2 Functional Capabilities
- Enhanced Monitoring & Control: Compatible with Eaton’s EasyBuilder Micro Pro software (upgraded from standard EasyBuilder Micro), offering 200+ industrial widgets (e.g., toggle buttons, numeric displays, network status indicators) and BMP/PNG image import for equipment diagrams. It can monitor up to 8 dynamic variables (e.g., pump pressure, multi-sensor temperatures) and execute 6–7 basic commands—with advanced interlock logic (e.g., disabling “Start” if network connectivity is lost, or pressure/temperature exceed dual thresholds) to enhance operational safety. For example, it can trigger an alert if a sensor’s temperature rises above 45°C and network communication is interrupted, preventing unmonitored overheating.
- Advanced Fault Diagnostics & Alarming: Integrates a 3-tier alarm system (Information/Warning/Fault) with expanded logging (storing up to 500 historical alarms, vs. 200 in the B6 variant) and timestamping (synchronized via NTP). Alerts include flashing color-coded icons (green/amber/red), screen dimming for critical faults, and plain-text troubleshooting guides (e.g., “Check Ethernet Cable,” “Verify RS485 Termination Resistance”). It automatically detects issues like network loss, PLC communication failure, power voltage deviations (outside 24V±10%), and touchscreen unresponsiveness—enabling maintenance staff to resolve issues faster. For instance, if RS485 communication fails, the HMI displays both the fault code and a step-by-step guide to check wiring and termination.
- Data Management & Security: Supports flexible data logging (configurable intervals: 5min–4h) for 4–6 key parameters, with options to store data locally (eMMC) or stream to network servers (via Ethernet). Logged data is compressed (saving 40% storage) and encrypted (AES-128) for security, and can be exported via USB/Ethernet for analysis in Excel or SCADA tools. A 6-digit password lock (upgraded from 4-digit in the B6 variant) prevents unauthorized access, with role-based permissions (Operator/Technician) to restrict parameter modification—critical for regulated industries (e.g., pharmaceuticals, aerospace) requiring audit trails.
3.3 Environmental & Mechanical Compliance
- Durability: Undergoes rigorous testing per IEC 60068-2 standards, including temperature cycling (0°C to 50°C, 10 cycles), vibration testing (10–300Hz, 0.3g acceleration, vs. 0.2g in the B6 variant), and shock testing (10g acceleration, 11ms half-sine pulse, vs. 8g in the B6 variant)—adapted to heavier micro-machinery (e.g., compact CNC tools). The front panel’s IP65 rating protects against low-pressure water splashes (≤1mm nozzle diameter, 5L/min flow rate) and dust ingress, making it suitable for outdoor smart equipment (e.g., IoT-enabled irrigation pumps) or dusty workshop settings.
- EMI/EMC Immunity: Complies with EN 61000-6-2 (industrial immunity) and EN 61000-6-4 (industrial emissions), withstanding conducted interference (8V/m, 80MHz–1GHz, vs. 6V/m in the B6 variant) and electrostatic discharge (ESD) up to 8kV (contact discharge) and 15kV (air discharge, vs. 6kV/12kV in the B6 variant). This ensures stable operation near high-power tools (e.g., drills, grinders) or small inverters in connected micro-automation environments.
4. Product Features
4.1 Ultra-Compact Footprint with Networked Capabilities
Retaining the 145mm×110mm×38mm form factor (only 3mm deeper than the B6 variant), it fits into shallow cabinets (depth ≥45mm) while adding Ethernet—enabling remote monitoring without sacrificing space. Ideal for retrofitting legacy micro-machinery with IoT functionality (e.g., adding network visibility to old workshop pumps).
4.2 Upgraded Durability for Heavy Use
The 3H anti-scratch touchscreen and enhanced vibration/shock resistance make it suitable for high-use environments (e.g., 24/7 workshop operations) where the B6 variant might wear prematurely. It withstands accidental impacts from tools or equipment, reducing maintenance costs.
4.3 Compliance-Ready Data & Alarms
Expanded alarm logging (500 events), NTP synchronization, and data encryption meet traceability requirements for regulated industries (e.g., FDA 21 CFR Part 11 for pharmaceuticals)—eliminating the need for additional data loggers or compliance hardware.
4.4 Easy Integration with Existing Systems
Native support for Modbus TCP/RTU ensures compatibility with Eaton XC PLCs and third-party controllers, while EasyBuilder Micro Pro’s wizard-driven interface reduces setup time to <2 hours for technicians with basic electrical knowledge. Ethernet connectivity also simplifies integration with factory-wide IoT platforms.
5. Other Eaton HMI Models
- Eaton XV-102-B6-35TQR-10: 5.7-inch ultra-compact HMI (QVGA, no Ethernet) for basic micro-automation (e.g., standalone mini-pumps) where network connectivity is unnecessary.
- Eaton XV-102-D6-70TWRC-10: 5.7-inch ultra-compact HMI (QVGA, Ethernet) with extended memory—ideal for micro-automation requiring large data storage (e.g., long-term sensor logging).
- Eaton XV-152-D8-57TVR-10: 7-inch compact HMI (WVGA, Ethernet) for small machinery (e.g., single-axis lathes, mini conveyors) needing more display space.
- Eaton XV-303-10-CE0-A00-1C: 10-inch mid-range HMI (WSVGA, PCAP touch) for medium-complexity applications (e.g., HVAC control, small process skids) requiring a balance of size and functionality.
- Eaton XV-303-15-C02-A00-1B: 15-inch mid-range HMI (Full HD, dual Ethernet) for larger automation (e.g., water treatment skids, multi-axis assembly lines) needing advanced visualization.
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