Eaton XV-102-D0-70TWR-10 Product Introduction
1. Product Description
The Eaton XV-102-D0-70TWR-10 is an ultra-compact 5.7-inch industrial Human-Machine Interface (HMI) belonging to Eaton’s XV100 series, engineered for space-constrained micro-automation systems and standalone small-scale equipment. As a cost-efficient, rugged interactive solution, it serves as the primary control interface for devices such as mini-pumps, single-point temperature sensors, small solenoid-driven machinery, and auxiliary workshop tools—enabling operators to track real-time process data (e.g., pressure, runtime, fault status), execute basic commands (start/stop, reset), and troubleshoot simple issues without requiring large control cabinets.
Distinguishing itself from larger compact HMIs, this model prioritizes a minimal footprint (suitable for shallow enclosures) while retaining critical industrial features: a durable resistive touchscreen (optimized for gloved operation), galvanically isolated communication ports for electromagnetic interference (EMI) immunity, and an IP65-rated front panel. It seamlessly integrates with Eaton’s XC series micro-PLCs (e.g., XC-CPU101) and third-party ultra-compact controllers (e.g., Siemens S7-200 Smart Micro, Allen-Bradley Micro810), making it ideal for retrofitting legacy micro-machinery or building lean automation setups where space is at a premium.
2. Product Parameters
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Parameter
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Specification
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Product Type
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5.7-inch Ultra-Compact Industrial HMI
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Display Size
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5.7 inches, 4:3 aspect ratio
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Resolution
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320×240 pixels (QVGA)
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Touch Technology
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Resistive Touchscreen, single-point operation (gloved-operation compatible, ≤5mm glove thickness)
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Processor
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32-bit ARM Cortex-M4, 400MHz
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Memory Configuration
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128MB DDR3 RAM, 1GB eMMC Flash (expandable to 8GB via USB 2.0)
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Operating System
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Lightweight Real-Time Embedded OS (RTOS)
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Communication Interfaces
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1×RS485 (galvanically isolated, Modbus RTU); 1×USB 2.0 Host (for configuration/data export)
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Display Performance
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Brightness: 300cd/m²; Contrast: 500:1; Viewing Angle: 130°(H)/110°(V); Backlight Life: ≥35,000 hours
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Power Supply
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24V DC ±10%
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Power Consumption
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≤5W (max load)
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Operating Temperature
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0°C – 50°C
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Storage Temperature
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-25°C – 65°C
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Relative Humidity
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10% – 90% (non-condensing, per IEC 60068-2-3)
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Protection Rating
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Front Panel: IP65; Rear Panel: IP20
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Dimensions (W×H×D)
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145mm×110mm×35mm
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Mounting Type
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Panel-mount (compliant with NEMA 4/IP65)
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Certifications
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CE, UL, cUL, IEC 61010-1, IEC 61800-3
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Utilizes a 5.7-inch TN (Twisted Nematic) panel with 320×240 QVGA resolution, supporting 256 grayscale colors for clear rendering of text labels, status icons (e.g., “Active”/”Fault”), and simple bar graphs for parameter trends (e.g., pressure levels). The resistive touchscreen features a 2H pencil-hardness anti-scratch coating, resisting damage from industrial tools and enabling reliable operation with bare hands or thick work gloves (≤5mm)—critical for environments like automotive repair shops or food processing facilities where gloves are mandatory. It delivers a touch response time <50ms and positioning accuracy ±3mm, ensuring consistent interaction even in dusty or greasy conditions.
- Processing Core: Equipped with a 32-bit ARM Cortex-M4 processor (400MHz) paired with 128MB DDR3 RAM, optimized for efficient execution of micro-automation tasks: simultaneous refresh of 4–6 dynamic variables (≤2s interval), rendering of basic process diagrams (e.g., pump flow paths), and fast switching between 3–4 monitoring pages (<400ms per screen). The 1GB eMMC Flash provides secure, non-volatile storage for 30,000+ historical data points (e.g., daily runtime logs), 30+ simplified process recipes, and firmware backups—with built-in cyclic storage to prevent data overflow and error correction to mitigate corruption from unexpected power loss.
- Interface & Connectivity: The galvanically isolated RS485 port (2500V AC isolation) supports Modbus RTU, enabling stable communication with Eaton XC micro-PLCs or third-party controllers—even in environments with EMI from nearby small motors or solenoid valves. This isolation eliminates ground loops, a common cause of communication errors in micro-automation setups. The USB 2.0 Host port facilitates two key functions: 1) firmware updates via a USB drive (≤8GB) and 2) export of logged data in CSV format for basic analysis (e.g., weekly performance reports). It also supports connection of mini barcode scanners for quick parameter preset selection (e.g., setting target pressure for a pump).
3.2 Functional Capabilities
- Basic Monitoring & Control: Compatible with Eaton’s EasyBuilder Micro software, which offers 150+ simplified industrial widgets (e.g., toggle buttons, numeric displays, fault lamps) and supports BMP-format static image import (for equipment layout diagrams). It can monitor up to 6 dynamic variables (e.g., pump pressure, sensor temperature) and execute 4–5 basic commands—with built-in interlock logic to prevent unsafe operations (e.g., disabling “Start” if a safety gate is open or pressure exceeds a preset limit).
- Fault Diagnostics & Alarming: Integrates a 2-tier alarm system (Warning/Fault) with visual alerts: flashing red icons on the display, screen dimming for critical faults, and timestamped logs (storing up to 200 historical alarms). It automatically detects common issues: communication loss with the PLC, power voltage deviations (outside 24V±10%), and touchscreen unresponsiveness. For each fault, it displays plain-text troubleshooting guides (e.g., “Check RS485 Wiring” or “Calibrate Touchscreen”)—enabling maintenance staff with minimal technical training to resolve issues quickly.
- Data Management & Security: Supports manual or automatic data logging with configurable intervals (10min–4h) for 2–4 key parameters (e.g., hourly temperature averages, daily pump runtime). Logged data is compressed to optimize memory usage and can be exported via USB for analysis in spreadsheet tools (e.g., Excel). A simplified 4-digit password lock prevents unauthorized modification of critical parameters (e.g., safety pressure limits, motor speed thresholds)—ensuring operational integrity in shared workshop environments.
3.3 Environmental & Mechanical Compliance
- Durability: Undergoes targeted environmental testing per IEC 60068-2 standards, including temperature cycling (0°C to 50°C, 10 cycles), vibration testing (10–300Hz, 0.2g acceleration), and light shock testing (8g acceleration, 11ms half-sine pulse)—adapted to the mechanical stress levels of micro-machinery (e.g., small pumps, solenoid tools). The front panel’s IP65 rating protects against low-pressure water splashes (≤1mm nozzle diameter, 5L/min flow rate) and dust ingress, making it suitable for outdoor auxiliary equipment (e.g., garden irrigation pumps) or dusty workshop settings.
- EMI/EMC Immunity: Complies with EN 61000-6-2 (industrial immunity) and EN 61000-6-4 (industrial emissions), withstanding conducted interference (6V/m, 80MHz–1GHz) and electrostatic discharge (ESD) up to 6kV (contact discharge) and 12kV (air discharge). This ensures stable operation near high-power tools (e.g., drills, grinders) or small inverters common in micro-automation environments.
4. Product Features
4.1 Ultra-Compact Footprint for Space-Limited Setups
At 145mm×110mm×35mm, the HMI fits into shallow control cabinets (depth ≥40mm) or tight equipment enclosures where larger 7-inch HMIs are impractical. This makes it ideal for retrofitting legacy micro-machinery (e.g., old workshop drills) or building lean automation systems with minimal space.
4.2 Glove-Optimized Resistive Touch
Unlike PCAP touchscreens that struggle with thick gloves, the resistive interface ensures reliable operation with industrial work gloves (≤5mm)—a critical advantage for industries where hygiene or safety requires glove use (e.g., pharmaceuticals, metalworking).
4.3 Low Power Consumption for Micro-Automation
With a max power draw of ≤5W, the HMI can be powered from the same 24V DC supply as micro-PLCs or small sensors—eliminating the need for additional power sources and simplifying wiring in compact setups.
4.4 Easy Configuration for Non-Expert Users
EasyBuilder Micro software features a wizard-driven interface and pre-built templates (e.g., pump control, temperature monitoring), allowing technicians with basic electrical knowledge to complete setup in <1.5 hours. Native Modbus RTU support eliminates the need for protocol converters, reducing integration time and cost.
5. Other Eaton HMI Models
- Eaton XV-102-B5-35TQR-10-PLC: 5.7-inch ultra-compact HMI (QVGA resolution) with extended alarm logging—ideal for micro-automation requiring enhanced traceability (e.g., pharmaceutical auxiliary equipment).
- Eaton XV-152-D8-57TVR-10: 7-inch compact HMI (WVGA resolution) with Ethernet connectivity—suitable for small machinery (single-axis lathes, mini conveyors) needing networked monitoring.
- Eaton XV-303-10-CE0-A00-1C: 10-inch mid-range HMI (WSVGA resolution) with PCAP touch and dual Ethernet—designed for medium-complexity applications (multi-axis machinery, water treatment modules).
- Eaton XV-303-70-BE0-A00-1C: 7-inch mid-range HMI (WVGA resolution) with multi-protocol support—ideal for HVAC control or small process skids.
- Eaton XV-460-15TXB-1-10: 15-inch high-performance HMI (Full HD resolution) with quad-core processor—for large-scale automation (automotive lines, energy management systems).
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