Introduction to EATON XV-102-D8-57TVRC-10
Product Description
The EATON XV-102-D8-57TVRC-10 is a compact, entry-level human-machine interface (HMI) designed for small-scale industrial automation applications. As part of Eaton’s XV Series, this HMI focuses on providing essential monitoring and basic control capabilities in a rugged, user-friendly package, making it ideal for standalone machinery, small conveyor systems, pumps, and simple manufacturing cells.
The model designation “XV-102-D8-57TVRC-10” highlights its key features: “102” indicates a compact form factor, “D8” denotes 8 digital I/O points for direct sensor and actuator integration, “57TVRC” specifies a 5.7-inch resistive touchscreen with robust construction, and “10” signifies a standard configuration with basic communication options. This HMI is engineered to withstand harsh industrial environments, with resistance to vibration, temperature fluctuations, and minor dust or moisture exposure. Its intuitive interface allows operators to monitor system status, adjust simple parameters, and respond to alarms, while seamless integration with Eaton’s PLCs (such as the XC Series) ensures easy deployment in small automation setups.
Technical Parameters
- Display: 5.7-inch resistive touchscreen; 320 × 240 pixels (QVGA); 200 cd/m² brightness; 120° viewing angle
- Processor: 32-bit ARM Cortex-A5, 400 MHz clock speed
- Memory: 128 MB RAM; 1 GB flash storage (non-expandable)
- Operating System: Proprietary real-time OS (optimized for basic HMI functions)
- Communication Interfaces:
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- Serial: 1 × RS485 port (Modbus RTU master/slave)
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- USB: 1 × USB 2.0 port (host, for programming and data transfer)
- I/O Signals: 8 digital inputs (24V DC), 4 digital outputs (24V DC, relay type, 2A max per output)
- Power Supply: 24V DC (18-30V DC); power consumption ≤5W
- Operating Temperature: 0°C to +50°C (32°F to +122°F)
- Storage Temperature: -20°C to +60°C (-4°F to +140°F)
- Relative Humidity: 10-90% RH (non-condensing)
- Vibration Resistance: 10-500 Hz, 0.5g peak (IEC 60068-2-6)
- Shock Resistance: 10g peak (11 ms duration, IEC 60068-2-27)
- Protection Rating: IP65 (front panel); IP20 (rear connections)
- Dimensions: 160mm × 120mm × 40mm (W × H × D)
- Weight: Approximately 0.6 kg
- Certifications: CE, UL 508, IEC 61131-2, RoHS
Usage Methods
- Installation:
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- Mount the HMI using panel-cutout dimensions (142mm × 102mm) for flush integration, securing with the included clips to resist minor vibration.
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- Position the display in a location easily accessible to operators, avoiding direct exposure to water jets or heavy dust (a protective cover is recommended for particularly harsh environments).
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- Allow 70mm clearance at the rear for wiring and passive cooling, as no forced-air ventilation is required.
- Wiring and Connection:
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- Connect the 24V DC power supply to the terminal block using a 0.5A fused circuit and twisted-pair cable to minimize electrical noise.
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- Establish RS485 communication with a PLC or controller using shielded twisted-pair cable, setting the baud rate (9600-38400 bps) to match the connected device.
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- Wire digital inputs to simple sensors (e.g., limit switches, photoelectric sensors) and digital outputs to alarms or small actuators (e.g., buzzers, indicator lights) via 24V DC wiring.
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- Use the USB port for initial programming, firmware updates, or data logging by connecting to a PC running Eaton’s EasyBuilder software.
- Configuration and Programming:
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- Install Eaton EasyBuilder software and create a basic project, selecting the XV-102-D8-57TVRC-10 as the target device.
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- Design simple screens with status indicators (e.g., “Machine Running”), basic control buttons (e.g., “Start/Stop”), and alarm messages (e.g., “Low Pressure”).
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- Map HMI variables to PLC registers via Modbus RTU, enabling real-time data exchange (e.g., “Tank Level” linked to a PLC input register).
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- Configure the 8 digital inputs and 4 digital outputs to interact directly with sensors and actuators, programming logic such as “If Input 1 (High Level) is ON → Activate Output 1 (Alarm)”.
- Operation and Maintenance:
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- Power on the HMI and confirm the startup screen loads within 40 seconds; a solid green LED indicates normal operation.
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- Use the resistive touchscreen with a finger or stylus to navigate menus, press control buttons, and acknowledge alarms; recalibrate via the settings menu if touch accuracy declines.
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- Perform quarterly checks: wipe the screen with a dry cloth, inspect wiring connections for tightness, and ensure the USB port is free of debris.
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- Update firmware annually via USB to address minor bugs or improve compatibility with newer PLC models.
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- Reset the HMI to factory settings via the settings menu if experiencing unresponsive behavior (always back up configurations first).
System Introduction
The EATON XV-102-D8-57TVRC-10 serves as a basic interface between operators and small industrial systems, integrating three key layers:
- Visualization Layer: The 5.7-inch display presents critical statuses (e.g., “Running,” “Fault”) and simple controls, enabling operators to monitor and interact with machinery at a glance.
- I/O Layer: Directly connects to sensors and small actuators via 8 digital inputs and 4 digital outputs, allowing basic control without relying solely on a PLC.
- Communication Layer: Transmits operator inputs (e.g., “Start Pump”) to a connected PLC via RS485 and receives real-time data (e.g., pressure readings) for display, ensuring synchronization between the HMI and control system.
In a small water treatment system, the HMI monitors two pumps and a filtration unit. It displays “Pump 1 Running” and “Filter Pressure” indicators, with a “Start/Stop” button for each pump. Digital inputs from float switches detect high/low water levels, triggering the HMI to activate digital outputs for alarm lights. The HMI also communicates with a small PLC via RS485 to log run times and share status data, providing a complete overview of the system in a compact, easy-to-use interface.
Related Models in the Series
- EATON XV-102-D8-70TVRC-10: 7-inch variant with a 800×480 resolution display, offering more screen space for additional status indicators (e.g., in small manufacturing cells).
- EATON XV-102-D8-57TVRC-20: Includes an Ethernet port (Modbus TCP/IP) for integration with larger networks, suitable for connecting to SCADA systems in distributed setups.
- EATON XV-102-A4-57TVRC-10: Replaces 4 digital inputs with 4 analog inputs (4-20mA) for monitoring variable sensors (e.g., flow meters, temperature transmitters).
- EATON XV-102-D8-57TCRC-10: Features a capacitive touchscreen for improved responsiveness in clean environments (e.g., food packaging or pharmaceutical equipment).
- EATON XV-102-D8-57TVRC-EX: Explosion-proof version (ATEX Zone 2) with reinforced housing, designed for hazardous areas such as chemical dosing systems.
- EATON XV-102-D4-57TVRC-10: Cost-optimized model with 4 digital inputs and 2 digital outputs, ideal for the simplest applications (e.g., single-pump control).
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