Eaton XV-152-D8-57TVR-10 Product Introduction
1. Product Description
The Eaton XV-152-D8-57TVR-10 is a 7-inch compact industrial Human-Machine Interface (HMI) belonging to Eaton’s XV150 series, engineered for space-constrained automation systems and small-scale machinery control. As a cost-effective yet robust interactive solution, it serves as the primary control interface for equipment such as single-axis lathes, mini conveyors, standalone pumps, and auxiliary sensor monitoring units—enabling operators to track real-time process data (e.g., motor speed, temperature, pressure), execute basic commands (start/stop, mode switching), and troubleshoot simple faults with ease.
Distinguishing itself from ultra-compact micro-HMIs, this model enhances usability with a larger 7-inch display and more flexible connectivity, while retaining a footprint suitable for shallow control cabinets. Key industrial features include a durable resistive touchscreen (optimized for gloved operation), galvanically isolated communication ports for electromagnetic interference (EMI) immunity, and an IP65-rated front panel—ensuring reliability in dusty, humid, or moderately vibrating factory environments. It seamlessly integrates with Eaton’s XC series micro-PLCs (e.g., XC-CPU101/102) and third-party compact controllers (e.g., Siemens S7-200 Smart, Allen-Bradley Micro820), making it ideal for both new installations and retrofits of legacy small machinery.
2. Product Parameters
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Parameter
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Specification
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Product Type
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7-inch Compact Industrial HMI
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Display Size
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7 inches, 16:9 widescreen
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Resolution
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800×480 pixels (WVGA)
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Touch Technology
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Resistive Touchscreen, single-point operation (gloved-operation compatible, ≤5mm glove thickness)
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Processor
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32-bit ARM Cortex-A7, 600MHz
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Memory Configuration
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512MB DDR3 RAM, 2GB eMMC Flash (expandable to 16GB via USB 2.0)
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Operating System
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Lightweight Industrial-Grade Embedded Linux (Kernel 4.4)
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Communication Interfaces
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1×Ethernet (10/100Mbps, Modbus TCP/IP); 1×RS485 (galvanically isolated, Modbus RTU); 1×USB 2.0 Host
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Display Performance
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Brightness: 350cd/m²; Contrast: 600:1; Viewing Angle: 140°(H)/120°(V); Backlight Life: ≥40,000 hours
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Power Supply
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24V DC ±10%
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Power Consumption
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≤8W (max load)
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Operating Temperature
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0°C – 50°C
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Storage Temperature
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-25°C – 65°C
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Relative Humidity
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10% – 90% (non-condensing, per IEC 60068-2-3)
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Protection Rating
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Front Panel: IP65; Rear Panel: IP20
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Dimensions (W×H×D)
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190mm×118mm×38mm
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Mounting Type
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Panel-mount (compliant with NEMA 4/IP65)
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Certifications
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CE, UL, cUL, IEC 61010-1, IEC 61800-3
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Utilizes a 7-inch TN (Twisted Nematic) panel with 800×480 WVGA resolution, supporting 262,000 colors for clear rendering of text labels, status icons (e.g., “Running”/”Fault”), and simple bar graphs for parameter trends. The resistive touchscreen features a 2H pencil-hardness anti-scratch coating, resisting damage from industrial tools and enabling reliable operation with bare hands or thick work gloves (≤5mm). It delivers a touch response time <40ms and positioning accuracy ±3mm, ensuring consistent interaction even in greasy or dusty workshop conditions.
- Processing Core: Equipped with a 32-bit ARM Cortex-A7 processor (600MHz) paired with 512MB DDR3 RAM, enabling smooth execution of core tasks: simultaneous refresh of 8–10 dynamic variables (≤1.5s interval), rendering of basic process diagrams, and fast switching between 5–6 monitoring pages (<350ms per screen). The 2GB eMMC Flash provides secure, non-volatile storage for 50,000+ historical data points, 50+ simplified process recipes, and firmware backups—with built-in cyclic storage to prevent data overflow and error correction to mitigate corruption from power fluctuations.
- Interface & Connectivity: The 10/100Mbps Ethernet port supports Modbus TCP/IP, enabling communication with PLCs, small SCADA systems, or remote monitoring platforms (e.g., Eaton InsightHub for basic analytics). The RS485 interface incorporates 2500V AC galvanic isolation to suppress EMI from nearby small motors or solenoid valves, ensuring stable data exchange with distributed sensors or legacy controllers. The USB 2.0 Host port facilitates firmware updates, CSV-format data export to external drives (≤16GB), and connection of basic peripherals (e.g., mini barcode scanners for parameter preset selection).
3.2 Functional Capabilities
- Basic Monitoring & Control: Compatible with Eaton’s EasyBuilder Compact software, which offers 200+ simplified industrial widgets (e.g., toggle buttons, numeric displays, fault lamps) and supports BMP-format static image import (for equipment layout diagrams). It can monitor up to 10 dynamic variables (e.g., pump pressure, fan speed) and execute 8–10 basic commands—with built-in interlock logic to prevent erroneous operations (e.g., disabling “Start” if a safety door is open or pressure exceeds limits).
- Fault Diagnostics & Alarming: Integrates a 2-tier alarm system (Warning/Fault) with visual alerts—including flashing red icons, screen dimming for critical faults, and timestamped logs (storing up to 300 historical alarms). It automatically detects communication loss with the PLC, power voltage deviations (outside 24V±10%), and touchscreen unresponsiveness, displaying plain-text troubleshooting guides (e.g., “Check Ethernet Cable” or “Calibrate Touchscreen”) to assist on-site maintenance staff with minimal technical training.
- Data Management & Security: Supports manual or automatic data logging (configurable intervals: 5min–2h) for 4–6 key parameters (e.g., hourly average temperature, daily runtime). Logged data is stored in a compressed CSV format to optimize memory usage, and can be exported via USB for basic analysis (e.g., weekly operation reports). A simplified 4-digit password lock prevents unauthorized modification of critical parameters (e.g., safety temperature limits, motor speed thresholds).
3.3 Environmental & Mechanical Compliance
- Durability: Undergoes targeted environmental testing per IEC 60068-2 standards, including temperature cycling (0°C to 50°C, 10 cycles), vibration testing (10–300Hz, 0.3g acceleration), and light shock testing (10g acceleration, 11ms half-sine pulse)—adapted to the mechanical stress levels of small machinery. The front panel’s IP65 rating protects against low-pressure water splashes (≤1mm nozzle diameter, 5L/min flow rate) and dust ingress, making it suitable for outdoor auxiliary equipment (e.g., small outdoor water pumps) with basic weather protection.
- EMI/EMC Immunity: Complies with EN 61000-6-2 (industrial immunity) and EN 61000-6-4 (industrial emissions), withstanding conducted interference (8V/m, 80MHz–1GHz) and electrostatic discharge (ESD) up to 6kV (contact discharge) and 12kV (air discharge)—ensuring stable operation near high-power tools or small inverters common in workshops.
4. Product Features
4.1 Space-Saving Design with Enhanced Usability
At 190mm×118mm×38mm, the HMI fits into shallow control cabinets (depth ≥45mm) where larger 10-inch HMIs are impractical. The 7-inch WVGA display offers 60% more viewing area than 5.7-inch micro-HMIs, enabling clearer visualization of multiple parameters without cluttering the interface.
4.2 Glove-Optimized Resistive Touch
Unlike PCAP touchscreens that struggle with thick gloves, the resistive touch interface ensures reliable operation with industrial work gloves (≤5mm)—critical for applications like automotive maintenance or food processing, where gloves are mandatory.
4.3 Industrial-Grade Reliability for Small-Scale Use
With a mean time between failures (MTBF) of ≥60,000 hours, the HMI withstands harsh workshop conditions: the 0°C to 50°C operating range suits unheated warehouses or moderately warm factory floors, while the IP65 front panel resists dust and water damage. The long-life backlight (≥40,000 hours) reduces maintenance frequency.
4.4 Easy Configuration & Integration
EasyBuilder Compact software features a wizard-driven interface and pre-built templates (e.g., pump control, temperature monitoring), allowing technicians with basic electrical knowledge to complete setup in <2 hours. Native support for Modbus TCP/RTU eliminates the need for protocol converters when connecting to Eaton or third-party PLCs.
5. Other Eaton HMI Models
- Eaton XV-102-B5-35TQR-10-PLC: 5.7-inch ultra-compact HMI (QVGA resolution) optimized for micro-automation (single-sensor monitoring, mini-pump control).
- Eaton XV-303-10-CE0-A00-1C: 10-inch mid-range HMI (WSVGA resolution) with PCAP touch and dual Ethernet—ideal for medium-complexity applications (multi-axis machinery, water treatment modules).
- Eaton XV-303-70-BE0-A00-1C: 7-inch mid-range HMI (WVGA resolution) with multi-protocol support—suitable for HVAC control or small process skids.
- Eaton XV-460-15TXB-1-10: 15-inch high-performance HMI (Full HD resolution) with quad-core processor and dual Gigabit Ethernet—designed for large-scale automation (automotive lines, energy management systems).
- Eaton XV-505-15-C01-A00-2B: 15.6-inch premium HMI (4K resolution) with HDR and 5G connectivity—future-proof for smart factories requiring high-bandwidth data transfer.
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