Introduction to EATON XV-303-10-C00-A00-1B
Product Description
The EATON XV-303-10-C00-A00-1B is a compact, mid-range industrial human-machine interface (HMI) panel designed for small to medium-sized automation systems. As part of Eaton’s XV Series, this HMI serves as a critical interface between operators and industrial equipment, enabling real-time monitoring, basic control, and data visualization in applications such as packaging machinery, material handling systems, and standalone industrial devices.
The model designation “XV-303-10-C00-A00-1B” highlights its key features: “10” indicates a 10-inch display, “C00” denotes a base configuration with essential connectivity, and “1B” specifies a ruggedized build optimized for industrial environments. This HMI features a resistive touchscreen, which offers reliable operation even in dusty or slightly wet conditions, making it suitable for harsh industrial settings. Its compact design allows for easy installation in space-constrained control panels, while seamless integration with Eaton’s PLCs and third-party automation components via standard protocols ensures versatility across diverse applications.
Technical Parameters
- Display: 10-inch resistive touchscreen; 1024 × 600 pixels (WSVGA); 300 cd/m² brightness; 160° viewing angle
- Processor: 1.0 GHz dual-core ARM Cortex-A9
- Memory: 1 GB RAM; 4 GB flash storage (expandable via microSD card up to 32 GB)
- Operating System: Windows CE 6.0
- Connectivity Interfaces:
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- Ethernet: 1 × 10/100BASE-T port (Modbus TCP/IP, Ethernet/IP)
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- Serial: 1 × RS232/RS485 port (Modbus RTU)
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- USB: 2 × USB 2.0 ports (host)
- I/O Signals: 4 digital inputs, 2 digital outputs (24V DC)
- Power Supply: 24V DC (18-30V DC); power consumption ≤12W
- Operating Temperature: 0°C to +50°C (32°F to +122°F)
- Storage Temperature: -20°C to +60°C (-4°F to +140°F)
- Relative Humidity: 10-90% RH (non-condensing)
- Vibration Resistance: 10-500 Hz, 0.5g peak (IEC 60068-2-6)
- Shock Resistance: 10g peak (11 ms duration, IEC 60068-2-27)
- Protection Rating: IP65 (front panel); IP20 (rear connections)
- Dimensions: 260mm × 170mm × 50mm (W × H × D)
- Weight: Approximately 1.1 kg
- Certifications: CE, UL 508, IEC 61131-2, RoHS
Usage Methods
- Installation:
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- Mount the HMI using the provided panel-cutout dimensions (242mm × 152mm) for flush integration, securing it with clips to resist vibration.
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- Position the display in a location easily accessible to operators, avoiding direct exposure to water jets or excessive dust (use a protective cover if necessary in harsh environments).
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- Ensure a minimum clearance of 100mm at the rear for wiring and passive cooling.
- Wiring and Connection:
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- Connect the 24V DC power supply to the terminal block using a 1A fused circuit and twisted-pair cable to minimize electrical noise.
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- Establish an Ethernet connection to PLCs or control systems with shielded Cat5e cable, grounding the shield at the HMI end.
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- Wire serial devices (e.g., barcode scanners, temperature controllers) to the RS232/RS485 port, configuring baud rates (9600-115200 bps) via software.
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- Use USB ports for temporary connections, such as transferring project files via a memory stick or connecting a mouse for initial setup.
- Configuration and Programming:
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- Install Eaton’s Visualization Studio Lite software and create a new project, selecting the XV-303-10-C00-A00-1B as the target device.
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- Design custom screens with process indicators, control buttons, and alarm messages, mapping HMI variables to PLC registers via Modbus.
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- Program basic logic for alarm triggers (e.g., “If Temperature > 80°C → Show Red Warning”) and test the configuration in simulation mode.
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- Download the project to the HMI via USB or Ethernet and verify functionality with connected devices.
- Operation and Maintenance:
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- Power on the HMI and confirm the startup screen loads within 60 seconds; troubleshoot power issues if it fails to boot.
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- Operate via the resistive touchscreen using a stylus or gloved finger; recalibrate the touch function via the settings menu if accuracy declines.
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- Monitor system status through diagnostic screens, checking for communication errors or unresponsive I/O.
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- Perform monthly maintenance: wipe the screen with a dry cloth, inspect wiring connections for tightness, and clear dust from ventilation slots.
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- Update firmware annually via USB to ensure compatibility with newer PLC firmware versions.
System Introduction
The EATON XV-303-10-C00-A00-1B functions as a user-friendly interface in small to medium industrial systems, integrating three key layers:
- Visualization Layer: The 10-inch display presents critical process data (e.g., machine status, production counts) and control options in a simplified format, enabling quick operator decision-making.
- Communication Layer: Facilitates data exchange between the HMI and connected devices (PLCs, sensors) via Ethernet or serial protocols, translating operator inputs into commands for machinery.
- Processing Layer: The dual-core processor runs lightweight visualization software, updating displays and executing basic logic while maintaining responsive touch performance.
In a packaging machine application, the HMI monitors conveyor speed, seal temperature, and package count. It displays real-time values on a single screen, allowing operators to adjust seal temperature via a touch slider. If the conveyor jams (detected via a digital input from a sensor), the HMI triggers a visual alarm and sends a stop command to the PLC, preventing product damage.
Related Models in the Series
- EATON XV-303-07-C00-A00-1B: 7-inch compact variant, ideal for space-constrained machines like small CNC routers or lab equipment.
- EATON XV-303-10-T00-A00-1B: Capacitive touch model with multi-touch support, suitable for clean environments such as food processing or pharmaceutical packaging.
- EATON XV-303-10-C02-A00-1B: Enhanced connectivity model with 2 Ethernet ports, enabling simultaneous communication with two PLCs (e.g., primary and backup systems).
- EATON XV-303-10-C00-A10-1B: Includes analog I/O (2 inputs, 1 output) for direct connection to sensors (e.g., pressure transducers) without a PLC.
- EATON XV-303-10-C00-A00-1E: Explosion-proof version (ATEX Zone 2) with reinforced housing, designed for chemical handling equipment.
- EATON XV-303-10-C00-A00-1W: Wireless-enabled variant with optional Wi-Fi module, suitable for remote monitoring of standalone machines (e.g., agricultural equipment).
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