Introduction to EATON XV-303-15-C00-A00-1C
Product Description
The EATON XV-303-15-C00-A00-1C is a robust industrial human-machine interface (HMI) panel designed for mid-range automation applications, combining reliable performance with intuitive operation. As part of Eaton’s XV Series, this HMI serves as a critical bridge between operators and industrial systems, enabling real-time monitoring, control, and data visualization in manufacturing, material handling, and process control environments.
The “XV-303-15-C00-A00-1C” designation highlights its key attributes: “15” indicates a 15-inch display, “C00” denotes a base configuration with core connectivity features, and “1C” specifies hardware optimizations for industrial durability. Unlike smaller HMIs, this model offers a larger screen for detailed process graphics, making it suitable for applications requiring simultaneous monitoring of multiple system parameters (e.g., production lines with multiple workstations or complex machinery). Its rugged construction—including an IP65-rated front panel and resistance to vibration and temperature extremes—ensures reliable operation in harsh industrial settings, while seamless integration with Eaton and third-party PLCs via standard protocols enhances its versatility.
Technical Parameters
- Display: 15-inch resistive touchscreen; 1024 × 768 pixels (XGA); 300 cd/m² brightness
- Processor: 1.0 GHz dual-core ARM Cortex-A9
- Memory: 1 GB RAM; 4 GB flash storage (expandable via microSD card up to 32 GB)
- Operating System: Windows CE 6.0
- Connectivity Interfaces:
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- Ethernet: 1 × 10/100BASE-T port (Modbus TCP/IP, Ethernet/IP)
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- Serial: 1 × RS232/RS485 port (Modbus RTU)
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- USB: 2 × USB 2.0 ports (host)
- I/O Signals: 2 digital inputs, 1 digital output (24V DC)
- Power Supply: 24V DC (18-30V DC); power consumption ≤12W
- Operating Temperature: 0°C to +50°C (32°F to +122°F)
- Storage Temperature: -20°C to +60°C (-4°F to +140°F)
- Relative Humidity: 10-90% RH (non-condensing)
- Vibration Resistance: 10-500 Hz, 0.5g peak (IEC 60068-2-6)
- Shock Resistance: 10g peak (11 ms duration, IEC 60068-2-27)
- Protection Rating: IP65 (front panel); IP20 (rear connections)
- Dimensions: 380mm × 290mm × 50mm (W × H × D)
- Weight: Approximately 2.1 kg
- Certifications: CE, UL 508, IEC 61131-2, RoHS
Usage Methods
- Installation:
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- Mount the HMI using the included panel-mount brackets, ensuring a secure fit in a 19-inch rack or on a flat surface to resist vibration.
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- Position the display at eye level for operators, avoiding direct sunlight (use anti-glare film if needed) and heat sources like motors or heaters.
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- Allow at least 150mm clearance at the rear for wiring and ventilation to prevent overheating.
- Wiring and Connection:
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- Connect the 24V DC power supply to the terminal block, using a fused circuit (1A) and twisted-pair cable to minimize noise.
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- Establish Ethernet connection to PLCs or SCADA systems with shielded cable, grounding the shield at both ends.
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- Wire serial devices (e.g., barcode scanners) to the RS232/RS485 port, configuring baud rate (9600-115200 bps) via software.
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- Use USB ports for temporary connections (e.g., firmware updates via memory stick) or peripheral devices like keyboards.
- Configuration and Programming:
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- Use Eaton’s Visualization Studio Lite to design custom screens with process indicators, control buttons, and alarm displays.
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- Map variables to PLC tags via Modbus, enabling real-time data exchange (e.g., “Tank Level” linked to a PLC register).
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- Program basic logic for alarm triggers (e.g., “If Pressure > 100 psi → Flash Red Alert”).
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- Test functionality by simulating inputs to ensure touch controls and data displays respond correctly.
- Operation and Maintenance:
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- Power on the HMI and confirm the startup screen loads within 60 seconds; troubleshoot if stuck in boot loop (check power or firmware).
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- Use the touchscreen to navigate menus, adjust setpoints, and acknowledge alarms; recalibrate via the settings menu if touch accuracy declines.
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- Perform monthly checks: clean the screen with a damp microfiber cloth, inspect connectors for corrosion, and verify Ethernet link status.
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- Update firmware annually via USB to address bugs and improve compatibility with newer PLC models.
System Introduction
The EATON XV-303-15-C00-A00-1C operates as a user-centric control hub in industrial systems, integrating three key layers:
- Visualization Layer: The 15-inch touchscreen displays real-time data (e.g., temperatures, speeds) and system status, using color-coded graphics to highlight normal/abnormal conditions.
- Communication Layer: Transmits operator inputs (e.g., “Start Conveyor”) to PLCs via Ethernet/serial protocols and receives process data for display.
- Core Processing Layer: The dual-core processor runs the OS and visualization software, refreshing data every 500ms to ensure operators see up-to-date information.
In a packaging line, the HMI monitors three stations: filling, sealing, and labeling. It displays fill levels, seal temperatures, and label alignment in separate screen sections. Operators adjust parameters via touch sliders, and the HMI sends these values to the line PLC, which modulates actuators. If a seal temperature deviates, the HMI flashes an alarm and logs the event for later analysis.
Related Models in the Series
- EATON XV-303-12-C00-A00-1C: 12-inch version with 800×600 resolution, ideal for smaller control panels in material handling systems.
- EATON XV-303-15-C10-A00-1C: Enhanced model with 2 Ethernet ports and CANopen, suitable for multi-PLC networks.
- EATON XV-303-15-C00-A10-1C: Includes analog I/O (4-20mA) for direct sensor connections (e.g., pressure transducers).
- EATON XV-303-15-T00-A00-1C: Capacitive touch variant for glove-friendly operation in food/beverage plants.
- EATON XV-303-15-C00-A00-1E: Explosion-proof (ATEX Zone 2) model for chemical or oil & gas environments.
- EATON XV-303-15-C00-A00-1W: Wireless-enabled (Wi-Fi) HMI for remote monitoring in distributed systems like water treatment plants.
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