Introduction to EATON XV-363-10-C02-A00-1B
Product Description
The EATON XV-363-10-C02-A00-1B is a compact, mid-range industrial human-machine interface (HMI) panel designed for (small to medium-sized automation systems). As part of Eaton’s XV Series, this HMI balances functionality and space efficiency, making it ideal for applications such as packaging machinery, material handling systems, and standalone industrial equipment where operators need real-time monitoring and basic control capabilities without the complexity of larger HMIs.
The model designation “XV-363-10-C02-A00-1B” highlights its key attributes: “10” indicates a 10.1-inch display, “C02” denotes a mid-tier configuration with enhanced connectivity compared to entry-level models, and “1B” specifies a ruggedized build optimized for industrial environments. This HMI features a resistive touchscreen for reliable operation in dusty or slightly wet conditions, and its compact design allows installation in space-constrained control panels. It integrates seamlessly with Eaton’s PLCs and third-party automation components via standard communication protocols, ensuring flexibility in diverse industrial setups.
Technical Parameters
- Display: 10.1-inch resistive touchscreen; 1024 × 600 pixels (WSVGA); 300 cd/m² brightness; 160° viewing angle
- Processor: 1.0 GHz dual-core ARM Cortex-A9
- Memory: 512 MB RAM; 4 GB flash storage (expandable via microSD card up to 32 GB)
- Operating System: Windows CE 6.0
- Connectivity Interfaces:
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- Ethernet: 1 × 10/100BASE-T port (Modbus TCP/IP, Ethernet/IP)
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- Serial: 2 × RS232/RS485 ports (Modbus RTU, ASCII)
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- USB: 2 × USB 2.0 ports (host)
- I/O Signals: 4 digital inputs, 2 digital outputs (24V DC)
- Power Supply: 24V DC (18-30V DC); power consumption ≤10W
- Operating Temperature: 0°C to +50°C (32°F to +122°F)
- Storage Temperature: -20°C to +60°C (-4°F to +140°F)
- Relative Humidity: 10-90% RH (non-condensing)
- Vibration Resistance: 10-500 Hz, 0.5g peak (IEC 60068-2-6)
- Shock Resistance: 10g peak (11 ms duration, IEC 60068-2-27)
- Protection Rating: IP65 (front panel); IP20 (rear connections)
- Dimensions: 260mm × 170mm × 50mm (W × H × D)
- Weight: Approximately 1.1 kg
- Certifications: CE, UL 508, IEC 61131-2, RoHS
Usage Methods
- Installation:
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- Mount the HMI using panel-cutout dimensions (242mm × 152mm) for flush integration, ensuring secure fixation with the included clips to resist vibration.
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- Position the display in a location easily accessible to operators, avoiding direct exposure to water jets or excessive dust (use a protective cover if needed in harsh areas).
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- Allow 100mm clearance at the rear for wiring and passive cooling.
- Wiring and Connection:
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- Connect the 24V DC power supply via the terminal block, using a 1A fused circuit and twisted-pair cable to minimize electrical noise.
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- Establish Ethernet connection to PLCs or control systems with shielded Cat5e cable, grounding the shield at the HMI end.
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- Wire serial devices (e.g., barcode scanners, temperature controllers) to RS232/RS485 ports, setting baud rates (9600-115200 bps) via software configuration.
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- Use USB ports for temporary connections, such as transferring project files via a memory stick or connecting a mouse for initial setup.
- Configuration and Programming:
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- Use Eaton’s Visualization Studio Lite software to create custom screens with process indicators, control buttons, and alarm messages.
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- Map HMI variables to PLC registers via Modbus, enabling real-time data exchange (e.g., “Motor Speed” linked to a PLC holding register).
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- Program basic logic for alarm triggers (e.g., “If Temperature > 80°C → Show Red Warning”).
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- Test the configuration by simulating PLC inputs to verify touch responsiveness and data display accuracy.
- Operation and Maintenance:
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- Power on the HMI and confirm the startup screen loads within 60 seconds; troubleshoot power issues if it fails to boot.
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- Operate via the resistive touchscreen, using a stylus or gloved finger for reliable input in dusty environments; recalibrate the touch function via the settings menu if needed.
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- Monitor system status through diagnostic screens, checking for communication errors or unresponsive I/O.
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- Perform monthly maintenance: wipe the screen with a dry cloth, inspect wiring connections for tightness, and clear dust from ventilation slots.
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- Update firmware annually via USB to ensure compatibility with newer PLC firmware versions.
System Introduction
The EATON XV-363-10-C02-A00-1B serves as a user-friendly interface in 中小型工业系统 (small to medium industrial systems), integrating three key layers:
- Visualization Layer: The 10.1-inch display presents critical process data (e.g., machine status, production counts) and control options in a simplified format, enabling quick operator decision-making.
- Communication Layer: Facilitates data exchange between the HMI and connected devices (PLCs, sensors) via Ethernet or serial protocols, translating operator inputs into commands for machinery.
- Processing Layer: The dual-core processor runs lightweight visualization software, updating displays and executing basic logic while maintaining responsive touch performance.
In a packaging machine application, the HMI monitors conveyor speed, seal temperature, and package count. It displays real-time values on a single screen, allowing operators to adjust seal temperature via a touch slider. If the conveyor jams (detected via a digital input from a sensor), the HMI triggers a visual alarm and sends a stop command to the PLC, preventing product damage.
Related Models in the Series
- EATON XV-363-07-C02-A00-1B: 7-inch compact variant, ideal for space-constrained machines like small CNC routers or lab equipment.
- EATON XV-363-10-T02-A00-1B: Capacitive touch model with multi-touch support, suitable for clean environments such as food processing or pharmaceutical packaging.
- EATON XV-363-10-C02-A10-1B: Includes analog I/O (2 inputs, 1 output) for direct connection to sensors (e.g., pressure transducers) without a PLC.
- EATON XV-363-10-C02-A00-1E: Explosion-proof version (ATEX Zone 2) with reinforced housing, designed for chemical handling equipment.
- EATON XV-363-10-C03-A00-1B: Enhanced connectivity model with 2 Ethernet ports, enabling simultaneous communication with two PLCs (e.g., primary and backup systems).
- EATON XV-363-10-C02-A00-1W: Wireless-enabled variant with optional Wi-Fi module, suitable for remote monitoring of standalone machines (e.g., agricultural equipment).
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