Introduction to EATON XV-440-10TVB-1-50
Product Description
The EATON XV-440-10TVB-1-50 is a high-performance human-machine interface (HMI) panel designed for industrial automation and process control applications. Manufactured by Eaton, a global leader in power management and industrial automation solutions, this HMI serves as a critical user interface between operators and machinery, enabling real-time monitoring, control, and data visualization in manufacturing plants, energy facilities, and industrial processes.
Part of Eaton’s XV Series, the XV-440-10TVB-1-50 features a 10.1-inch touchscreen display with advanced graphics capabilities, making it suitable for applications requiring detailed process visualization and intuitive operation. Its rugged design ensures reliability in harsh industrial environments, with resistance to vibration, temperature fluctuations, and electromagnetic interference. The “TVB” designation indicates a resistive touchscreen variant with enhanced durability, while the “1-50” suffix denotes specific hardware configurations, including processing power and connectivity options. This HMI integrates seamlessly with Eaton’s PLCs and other automation components, as well as third-party systems, via standard communication protocols, making it a versatile solution for diverse industrial setups.
Technical Parameters
- Display: 10.1-inch resistive touchscreen; 1024 × 600 pixels (WSVGA); 250 cd/m² brightness
- Processor: 1.2 GHz dual-core ARM Cortex-A9
- Memory: 1 GB RAM; 8 GB flash storage (expandable via microSD card up to 32 GB)
- Operating System: Windows Embedded Standard 7
- Connectivity Interfaces:
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- Ethernet: 2 × 10/100BASE-T ports (Modbus TCP/IP, Ethernet/IP, Profinet)
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- Serial: 2 × RS232/RS485 ports (Modbus RTU, ASCII)
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- USB: 2 × USB 2.0 ports (host); 1 × USB 2.0 port (client)
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- Optional: Wi-Fi (802.11 b/g/n) and Bluetooth via USB adapter
- I/O Signals: 4 digital inputs, 2 digital outputs (24V DC)
- Power Supply: 24V DC (18-30V DC); power consumption ≤15W
- Operating Temperature: 0°C to +50°C (32°F to +122°F)
- Storage Temperature: -20°C to +60°C (-4°F to +140°F)
- Relative Humidity: 10-90% RH (non-condensing)
- Vibration Resistance: 10-500 Hz, 1g peak (IEC 60068-2-6)
- Shock Resistance: 15g peak (11 ms duration, IEC 60068-2-27)
- Protection Rating: IP65 (front panel); IP20 (rear connections)
- Dimensions: 285mm × 190mm × 55mm (W × H × D)
- Weight: Approximately 1.2 kg
- Certifications: CE, UL 508, ATEX/IECEx (Zone 2 for hazardous areas), IEC 61131-2
Usage Methods
- Installation:
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- Mount the HMI panel on a flat surface or in a 19-inch rack using the provided brackets, ensuring a secure fit to withstand vibration.
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- Position the display in a location easily visible and accessible to operators, avoiding direct sunlight (which may cause glare) and extreme temperature sources.
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- Ensure the rear connections have adequate clearance (minimum 100mm) for wiring and ventilation.
- Wiring and Connection:
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- Connect the 24V DC power supply to the dedicated terminal, using a regulated power source with overcurrent protection (1A).
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- Establish Ethernet connections to PLCs, SCADA systems, or other devices using shielded twisted-pair cables, grounding the shield at both ends.
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- Wire serial devices (e.g., barcode scanners, legacy controllers) to the RS232/RS485 ports, configuring baud rates and parity settings via software.
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- Connect USB peripherals (e.g., keyboards, memory sticks) to the host ports for configuration or data transfer.
- Configuration and Programming:
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- Use Eaton’s Visualization Studio software to design HMI screens, including process graphics, data displays, and control buttons.
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- Configure communication protocols to enable data exchange with connected devices (e.g., Modbus TCP/IP for PLC integration).
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- Program alarm logic, trending charts, and data logging features to monitor key process variables (e.g., temperature, pressure, flow).
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- Test the configuration by simulating process conditions to ensure correct functionality of controls and alarms.
- Operation and Maintenance:
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- Power on the HMI and verify the startup sequence; the main screen should load within 30 seconds.
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- Use the touchscreen to navigate menus, adjust setpoints, and acknowledge alarms; calibrate the touch function if inputs are inaccurate.
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- Monitor system status via diagnostic screens, checking for communication errors or hardware faults.
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- Perform monthly inspections: clean the screen with a soft, dry cloth; check wiring connections for tightness.
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- Update firmware quarterly via USB or Ethernet to access new features and security patches.
System Introduction
The EATON XV-440-10TVB-1-50 functions as the central interface in industrial automation systems, integrating three key layers:
- User Interface Layer: The 10.1-inch touchscreen displays real-time process data, graphics, and controls, allowing operators to monitor and interact with machinery.
- Communication Layer: Facilitates data exchange between the HMI and connected devices (PLCs, sensors, actuators) via Ethernet, serial, or USB, using standard industrial protocols.
- Data Processing Layer: The dual-core processor runs visualization software, processing incoming data to update displays, trigger alarms, and execute control commands based on operator inputs.
In a water treatment plant, the HMI monitors and controls filtration systems, pump stations, and chemical dosing units. It displays live pressure and flow rates, allows operators to adjust pump speeds via touch controls, and triggers visual/audible alarms if pH levels exceed safe limits. Data from the HMI is transmitted to a central SCADA system via Ethernet, enabling remote monitoring and historical data analysis to optimize process efficiency.
Related Models in the Series
- EATON XV-440-12TVB-1-50: 12.1-inch variant with higher resolution (1280 × 800 pixels), ideal for applications requiring more detailed graphics (e.g., complex manufacturing lines).
- EATON XV-440-10TWB-1-50: 10.1-inch model with a projected capacitive touchscreen (multi-touch capable) for improved responsiveness in clean environments (e.g., food processing).
- EATON XV-440-07TVB-1-50: 7-inch compact version, suitable for space-constrained installations (e.g., machine-mounted control panels).
- EATON XV-440-10TVB-2-50: Enhanced model with 2 GB RAM, 16 GB storage, and faster processor (1.5 GHz), designed for data-intensive applications (e.g., energy management systems).
- EATON XV-440-10TVB-1-50-EX: Explosion-proof variant (ATEX/IECEx Zone 1) for hazardous areas (e.g., chemical processing plants).
- EATON XV-440-10TVB-1-50-W: Wireless-enabled model with built-in Wi-Fi and 4G, enabling remote monitoring in off-grid locations (e.g., remote oil rigs).
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