Eaton XV-460-12TSB-1-10 Product Introduction
1. Product Description
The Eaton XV-460-12TSB-1-10 is a high-end 12-inch industrial Human-Machine Interface (HMI) from Eaton’s XV460 series, engineered for large-scale, complex automation systems that demand superior visualization, high computing power, and seamless integration with multi-vendor industrial equipment. It is optimized for mission-critical scenarios—including automotive assembly lines, petrochemical process control, smart factory central monitoring stations, and heavy machinery control panels. As a flagship interactive solution, it empowers operators to monitor hundreds of real-time process variables (e.g., multi-station production status, chemical reaction parameters, equipment health metrics), execute complex sequence commands, and diagnose faults with granular contextual data—all while ensuring 24/7 reliable operation in harsh industrial environments.
Key differentiators of this model include its 12-inch high-resolution display (enabling multi-zone simultaneous monitoring), quad-core processor (supporting complex data processing), comprehensive industrial protocol support (covering Ethernet/IP, PROFINET IRT, Modbus TCP, and legacy serial protocols), and reinforced IP66-rated front panel (withstanding high-pressure washdowns and dust ingress). It seamlessly integrates with Eaton’s high-performance PLCs (e.g., XC-CPU600/800), DCS systems, and third-party controllers (e.g., Siemens S7-1500, Rockwell ControlLogix, Schneider M340), making it ideal for building centralized control platforms in large factories or retrofitting legacy systems with advanced human-machine interaction capabilities. Whether deployed in high-vibration heavy industry sites or temperature-fluctuating chemical plants, it delivers consistent performance with minimal downtime.
2. Product Parameters
|
Parameter
|
Specification
|
|
Product Type
|
12-inch High-End Industrial HMI
|
|
Display Size
|
12 inches, 16:9 widescreen
|
|
Resolution
|
1920×1080 pixels (Full HD)
|
|
Touch Technology
|
Projected Capacitive (PCAP), 10-point multi-touch (gloved-operation compatible, ≤5mm glove thickness; anti-glare/anti-fingerprint/anti-scratch coating)
|
|
Processor
|
Quad-core ARM Cortex-A53, 1.5GHz
|
|
Memory Configuration
|
4GB DDR4 RAM, 16GB eMMC Flash (expandable to 128GB via microSDXC)
|
|
Operating System
|
Industrial-Grade Linux (Kernel 5.4) with Eaton HMI Runtime 6.0 (supporting custom Python scripts)
|
|
Communication Interfaces
|
4×Gigabit Ethernet (10/100/1000Mbps, supporting PROFINET IRT, EtherNet/IP, Modbus TCP, OPC UA/DA); 2×RS485 (galvanically isolated, Modbus RTU/ASCII, PROFIBUS DP); 2×USB 3.0 Host; 1×USB 2.0 Device (for configuration); 1×HDMI Out (4K@30Hz); 1×CANopen port
|
|
Display Performance
|
Brightness: 600cd/m²; Contrast: 1200:1; Viewing Angle: 178°(H)/178°(V) (IPS panel); Backlight Life: ≥60,000 hours; Color Gamut: 95% NTSC
|
|
Power Supply
|
24V DC ±20% (reverse polarity protection, overvoltage/overcurrent protection)
|
|
Power Consumption
|
≤25W (max load, without external peripherals)
|
|
Operating Temperature
|
-30°C – 70°C
|
|
Storage Temperature
|
-40°C – 85°C
|
|
Relative Humidity
|
5% – 95% (non-condensing, per IEC 60068-2-3; 40°C/90% RH for 1000h)
|
|
Protection Rating
|
Front Panel: IP66; Rear Panel: IP20; Ingress Protection for Connectors: IP65
|
|
Dimensions (W×H×D)
|
310mm×180mm×55mm
|
|
Mounting Type
|
Panel-mount (compliant with NEMA 4X/IP66); VESA 100×100mm optional
|
|
Certifications
|
CE, UL, cUL, IEC 61010-1, IEC 61800-3, ATEX (Zone 2/22), IECEx, Class I Div 2, FDA 21 CFR Part 11
|
3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Adopts a 12-inch IPS (In-Plane Switching) panel with 1920×1080 Full HD resolution and 95% NTSC color gamut, enabling accurate rendering of complex process flowcharts, 3D equipment models (simplified), and multi-parameter trend graphs (up to 16 variables overlaid). The PCAP touchscreen features a 4H anti-scratch coating (resistant to industrial tool scratches), anti-glare (AG) film (reducing reflection by 90% in direct sunlight), and anti-fingerprint (AF) oleophobic layer—ensuring reliable operation with bare hands or thick industrial gloves (≤5mm). It delivers a touch response time <8ms, positioning accuracy ±1mm, and supports advanced gestures (tap, double-tap, swipe, pinch-to-zoom, rotate) for intuitive navigation across large-scale interfaces (e.g., switching between 8 production zones in an automotive plant).
- Processing Core: Equipped with a quad-core ARM Cortex-A53 processor (1.5GHz) paired with 4GB DDR4 RAM, optimized for heavy-duty data processing: simultaneous refresh of 100+ dynamic variables (≤300ms interval), real-time analysis of equipment health data (e.g., vibration, temperature anomalies), and smooth execution of custom Python scripts (for automated report generation or data filtering). The 16GB eMMC Flash (industrial-grade, -40°C to 85°C operating range) provides secure storage for 500,000+ historical data points, 200+ process recipes, and firmware backups—with error correction code (ECC) and wear leveling to extend service life. Expansion via microSDXC (up to 128GB) supports long-term data logging (e.g., 12 months of hourly production metrics) or storage of large-scale equipment manuals.
- Interface & Connectivity: Features a future-proof, multi-protocol communication suite for large-scale integration: 1) 4×Gigabit Ethernet ports (supporting network redundancy via STP/RSTP, and time synchronization via PTP IEEE 1588v2) with protocols including PROFINET IRT (for real-time motion control), EtherNet/IP (for Rockwell-compatible systems), Modbus TCP, and OPC UA/DA (for cloud connectivity to platforms like Eaton InsightHub or MES systems); 2) 2×galvanically isolated RS485 ports (2500V AC isolation) supporting Modbus RTU/ASCII and PROFIBUS DP (for legacy drives/sensors); 3) 1×CANopen port (for heavy machinery control); 4) 2×USB 3.0 Host ports (for high-speed data transfer with barcode scanners, RFID readers, or external SSDs); 5) 1×HDMI Out (4K@30Hz) for dual-display setups (e.g., extending HMI interface to a large screen in control rooms); 6) 1×USB 2.0 Device port for direct PC configuration (supporting Eaton XV Designer Pro software).
3.2 Functional Capabilities
- Large-Scale Monitoring & Control: Compatible with Eaton’s XV Designer Pro software (supporting C#/Python script editing), offering 800+ industrial widgets (e.g., 3D animated valves, PID tuning panels, production KPI dashboards, equipment health gauges) and support for vector graphics (SVG) and high-resolution images (PNG/JPEG). It can monitor up to 150 dynamic variables (e.g., assembly line station status, chemical reactor temperature/pressure, robot motion parameters) and execute 50+ commands—with conditional logic for cross-system coordination (e.g., pausing the entire production line if a critical sensor in Zone 3 detects a fault, or adjusting conveyor speed based on material flow in Zone 5). The interface supports multi-language switching (up to 16 languages) and customizable user roles (5 levels: Operator, Technician, Engineer, Supervisor, Admin) for global factory operations.
- Advanced Fault Diagnostics & Predictive Alerts: Integrates a 4-tier alarm system (Information/Warning/Fault/Emergency) with AI-enhanced fault diagnosis (supporting root cause analysis via historical data correlation) and detailed logging (storing up to 2000 historical alarms with timestamps, device IDs, fault codes, and snapshot data). Alerts include: color-coded screen pop-ups (blue/amber/red/black), audible buzzers (100dB@1m, adjustable volume), remote notifications (via Ethernet to maintenance dashboards or mobile apps), and email/SMS alerts (via OPC UA to cloud gateways). It automatically detects issues such as network packet loss, PLC communication failure, power voltage deviations (outside 24V±20%), touchscreen drift, and component overheating (≥75°C)—with step-by-step troubleshooting guides (e.g., “Check Gigabit Ethernet Cable for Cat6 Compliance,” “Verify PROFIBUS DP Termination Resistance”) and predictive alerts (e.g., “Replace cooling fan in 30 days based on current temperature trend”) to minimize downtime.
- Data Management & Compliance: Supports flexible data logging with configurable intervals (10ms–24h) for 30+ key parameters, with storage options including local eMMC/microSD, network servers (via FTP/SMB), or cloud platforms (via OPC UA). Logged data is compressed (saving 60% storage) and encrypted (AES-256) for security, and exportable in CSV/Excel/PDF format for analysis (e.g., OEE calculation, energy consumption optimization, compliance reporting). It meets FDA 21 CFR Part 11 requirements (with audit trails for all user operations, electronic signatures, and data integrity checks) and ATEX/IECEx standards for hazardous areas—making it suitable for regulated industries such as pharmaceuticals, food processing, and petrochemicals.
3.3 Environmental & Mechanical Compliance
- Rugged Durability: Undergoes rigorous testing per IEC 60068-2 standards: temperature cycling (-30°C to 70°C, 20 cycles), vibration testing (10–500Hz, 1g acceleration for 2h per axis), shock testing (50g acceleration, 6ms half-sine pulse), and humidity testing (40°C/90% RH for 1000h). The front panel’s IP66 rating withstands high-pressure water jets (12.5mm nozzle, 100L/min flow rate at 3m distance) and dust ingress—suitable for washdown environments (e.g., dairy processing) or outdoor installations (e.g., solar farm central monitoring). The rear housing features reinforced aluminum alloy material and anti-vibration mounting points to withstand repeated mechanical shocks (e.g., from nearby heavy machinery).
- EMI/EMC Immunity: Complies with EN 61000-6-2 (industrial immunity) and EN 61000-6-4 (industrial emissions), withstanding conducted interference (10V/m, 80MHz–2.5GHz) and electrostatic discharge (ESD) up to 15kV (air discharge) and 8kV (contact discharge). It also meets CISPR 22 Class B standards for electromagnetic radiation—ensuring no interference with nearby sensitive equipment (e.g., precision sensors, communication modules) in dense industrial environments.
4. Product Features
4.1 12-Inch Full HD IPS Display for Large-Scale Visualization
The 12-inch screen (3x larger than 7-inch HMIs) and 1920×1080 resolution enable simultaneous display of 8–12 modular process zones or 16+ real-time trend graphs—eliminating the need for frequent page switching and improving operator situational awareness in large factories. The IPS panel’s 178° wide viewing angle ensures clear visibility from multiple positions (e.g., 2–3 operators monitoring the same HMI in a control room).
4.2 Quad-Core Processor & Custom Script Support for Complex Tasks
The 1.5GHz quad-core CPU and 4GB DDR4 RAM handle heavy-duty data processing (e.g., real-time analysis of 50+ sensor data streams) and custom Python/C# scripts (e.g., automated generation of daily production reports or integration with MES systems). This eliminates the need for additional edge computing devices, reducing system complexity and cost.
4.3 Multi-Protocol & Redundant Connectivity for Mission-Critical Systems
4×Gigabit Ethernet ports (with PTP synchronization) and support for PROFINET IRT/EtherNet/IP ensure low-latency, redundant communication with multi-vendor equipment—critical for mission-critical systems (e.g., automotive assembly lines) where network downtime could cause millions in losses. The galvanically isolated RS485/CANopen ports enable integration with legacy devices, protecting the HMI from ground loops and EMI.
4.4 Ultra-Rugged Design for Extreme Environments
With an operating temperature range of -30°C to 70°C (wider than most high-end HMIs), IP66 front panel, and 50g shock resistance, it performs reliably in extreme conditions—from cold storage facilities (-30°C) to steel mill control rooms (70°C) or offshore oil platforms (high humidity, salt spray). The FDA 21 CFR Part 11 compliance also makes it suitable for pharmaceutical and food processing industries.
5. Other Eaton HMI Models
- Eaton XV-102-B5-35TQRC-10: 5.7-inch ultra-compact HMI (QVGA, Ethernet) for micro-automation (e.g., smart mini-pumps) where space is critical.
- Eaton XV-252-57MPN-1-10: 7-inch mid-tier HMI (WVGA, dual Ethernet) for modular systems (e.g., distributed pump stations) needing balanced performance and cost.
- Eaton XV-303-10-CE0-A00-1C: 10-inch mid-range HMI (WSVGA, dual Ethernet) for medium-scale automation (e.g., HVAC control panels) requiring more display space than 7-inch models.
- Eaton XV-303-15-C02-A00-1B: 15-inch mid-range HMI (Full HD, dual Ethernet) for complex process control (e.g., water treatment skids) needing large visualization area but not high computing power.
- Eaton XV-505-15-C01-A00-2B: 15.6-inch premium HMI (4K resolution, 5G) for smart factories (e.g., AI-enabled predictive maintenance stations) requiring ultra-high resolution and cloud connectivity.
There are no reviews yet.