Introduction to EATON XV-460-57TQB-1-50-1
Product Description
The EATON XV-460-57TQB-1-50-1 is a high-end industrial human-machine interface (HMI) panel designed for large-scale automation and complex process control applications. As a flagship model in Eaton’s XV Series, this HMI combines a large, high-resolution display with powerful processing capabilities, making it ideal for industries such as automotive manufacturing, energy production, and chemical processing—where operators need to monitor and control multiple interconnected systems simultaneously.
The model designation “XV-460-57TQB-1-50-1” highlights its key features: “57” indicates a 21.5-inch display (57 cm diagonal), “TQB” denotes a projected capacitive touchscreen with enhanced durability and multi-touch functionality, and “1-50-1” specifies advanced hardware configurations, including expanded connectivity and processing power. Unlike smaller HMIs, this model excels at visualizing complex data trends, supporting multiple concurrent communication protocols, and integrating with enterprise-level systems for data analytics. Its rugged design—including an IP65-rated front panel, wide temperature tolerance, and resistance to vibration—ensures reliable operation in harsh industrial environments, while its intuitive interface reduces operator training time and minimizes errors.
Technical Parameters
- Display: 21.5-inch projected capacitive touchscreen; 1920 × 1080 pixels (FHD); 350 cd/m² brightness; 178° viewing angle
- Processor: 1.8 GHz quad-core Intel Celeron N3350
- Memory: 4 GB DDR4 RAM; 64 GB eMMC storage (expandable via mSATA up to 512 GB)
- Operating System: Windows 10 IoT Enterprise
- Connectivity Interfaces:
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- Ethernet: 2 × 10/100/1000BASE-T ports (Modbus TCP/IP, Ethernet/IP, Profinet, BACnet/IP)
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- Serial: 2 × RS232/RS485 ports (Modbus RTU, ASCII, DF1)
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- USB: 4 × USB 3.0 ports (2 host, 2 client); 1 × USB Type-C (data + power)
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- Expansion: Mini PCIe slot (for optional Wi-Fi 6, 4G LTE, or Bluetooth modules)
- I/O Signals: 8 digital inputs, 4 digital outputs (24V DC); 2 analog inputs (4-20mA)
- Power Supply: 24V DC (18-30V DC); power consumption ≤30W
- Operating Temperature: -10°C to +60°C (14°F to +140°F)
- Storage Temperature: -20°C to +70°C (-4°F to +158°F)
- Relative Humidity: 10-95% RH (non-condensing)
- Vibration Resistance: 10-500 Hz, 1g peak (IEC 60068-2-6)
- Shock Resistance: 20g peak (11 ms duration, IEC 60068-2-27)
- Protection Rating: IP65 (front panel); IP20 (rear connections)
- Dimensions: 530mm × 320mm × 65mm (W × H × D)
- Weight: Approximately 4.2 kg
- Certifications: CE, UL 508, ATEX/IECEx (Zone 2), IEC 61131-2, ISO 13406-2 (display)
Usage Methods
- Installation:
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- Mount the HMI using the VESA 100×100mm bracket or panel-cutout (510mm × 300mm) for flush mounting, ensuring secure fixation to withstand high vibration (e.g., in heavy machinery environments).
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- Position the display in a control room or operator station with ambient lighting control to maximize screen visibility; use the anti-glare coating to reduce reflections.
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- Allow 200mm clearance at the rear for cable management and ventilation, with optional forced-air cooling if operating above 50°C.
- Wiring and Connection:
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- Connect the 24V DC power supply via the terminal block, using a 2A fused circuit and twisted-pair cable with shielding to minimize electromagnetic interference.
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- Establish gigabit Ethernet connections to PLCs, SCADA systems, and enterprise networks, using shielded Cat6a cables for data integrity in noisy industrial environments.
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- Wire serial devices (e.g., legacy controllers, barcode printers) to RS232/RS485 ports, configuring termination resistors (120Ω) for RS485 networks.
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- Integrate digital/analog I/O with sensors or actuators (e.g., emergency stop buttons, alarm beacons) via the dedicated terminals, using surge protection for outdoor installations.
- Configuration and Programming:
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- Use Eaton’s Visualization Studio Pro software to design multi-layered interfaces with 3D graphics, real-time trend charts, and interactive process maps.
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- Configure communication with multiple devices simultaneously (e.g., Modbus TCP for PLCs, BACnet for HVAC systems) using the built-in protocol 转换器 (protocol converter).
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- Develop custom scripts in C# or Python for advanced logic (e.g., predictive maintenance alerts based on historical data trends).
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- Integrate with cloud platforms (e.g., Microsoft Azure, AWS) via the Ethernet port for remote monitoring and data analytics.
- Operation and Maintenance:
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- Power on the HMI and verify the Windows 10 IoT startup sequence completes within 45 seconds; use the diagnostic tool to check hardware health.
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- Operate via multi-touch gestures (pinch-to-zoom, swipe) or external peripherals (USB mouse/keyboard); calibrate the touchscreen via the control panel if needed.
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- Monitor system performance via the task manager, ensuring CPU usage remains below 80% during peak operation.
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- Perform quarterly maintenance: clean the screen with a lint-free microfiber cloth and isopropyl alcohol, inspect connectors for corrosion, and update antivirus software.
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- Back up configurations and project files to a network drive or USB device; schedule automatic firmware updates via the Eaton Device Manager.
System Introduction
The EATON XV-460-57TQB-1-50-1 functions as a central command center in large-scale industrial systems, integrating four key layers:
- Visualization Layer: The 21.5-inch FHD display presents complex data in intuitive formats—including 3D process simulations, real-time dashboards, and interactive P&ID diagrams—enabling operators to identify issues at a glance.
- Communication Layer: Supports simultaneous data exchange with up to 32 devices via multiple protocols, aggregating information from PLCs, sensors, and enterprise systems into a unified view.
- Processing Layer: The quad-core processor runs advanced visualization software and custom scripts, processing up to 10,000 data points per second while maintaining responsive touch performance.
- Integration Layer: Connects to cloud platforms and MES (Manufacturing Execution Systems) for data analytics, enabling predictive maintenance and process optimization beyond real-time control.
In an automotive assembly plant, the HMI monitors 12 production stations—from welding to final inspection—displaying robot status, quality metrics, and throughput rates on a single screen. Operators use multi-touch gestures to zoom into specific stations, adjust parameters (e.g., welding current), and acknowledge alarms. The HMI sends production data to a cloud-based MES, which generates reports on bottlenecks and equipment utilization, helping managers optimize shifts and reduce downtime.
Related Models in the Series
- EATON XV-460-65TQB-1-50-1: 27-inch (65 cm) ultra-wide display model with 2560×1080 resolution, ideal for split-screen monitoring of multiple processes (e.g., oil refinery control rooms).
- EATON XV-460-57RQB-1-50-1: Resistive touch variant with glove compatibility, designed for dirty environments like foundries or mining operations.
- EATON XV-460-57TQB-2-50-1: High-performance model with 8 GB RAM, 128 GB storage, and Intel Core i5 processor, suitable for data-intensive applications (e.g., energy grid management).
- EATON XV-460-57TQB-1-50-2: Explosion-proof version (ATEX/IECEx Zone 1) with stainless steel bezel, used in chemical processing and offshore platforms.
- EATON XV-460-57TQB-1-50-W: Factory-integrated Wi-Fi 6 and 5G model for remote monitoring in distributed systems (e.g., wind farms, water treatment networks).
- EATON XV-460-57TQB-1-50-P: Panel PC variant with extended I/O (8 analog inputs, 6 relay outputs) for direct sensor integration without a PLC (e.g., standalone environmental monitoring).
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