Eaton XVS – 440 – 12MPI – 1 – 10 Product Introduction
1. Product Description
The Eaton XVS – 440 – 12MPI – 1 – 10 is a high – end intelligent operation control system, meticulously crafted to meet the complex demands of modern industrial automation. It features a 12.1 – inch TFT color touch – screen with advanced infrared (IR) technology. This touch – screen not only provides a vivid and clear display but also enables users to interact with the system in an intuitive and seamless way, eliminating the need for cumbersome external input devices.
Powered by a stable 24V DC power supply, this system is designed to operate reliably in various industrial settings. It incorporates a 32 – bit DSP digital control mode, ensuring high – speed and accurate signal processing. Moreover, it supports Ethernet communication, allowing for easy integration into existing industrial networks, which promotes real – time data exchange and centralized control.
2. Product Parameters
Parameter
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Details
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Control Mode
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32 – bit DSP digital control, offering high – speed and precise control algorithms
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Output Characteristics
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Low vibration, which is crucial for applications where stability is essential; low noise to minimize interference in sensitive environments; low power consumption for energy – efficient operation. The maximum output current is 3 A/phase, suitable for driving a variety of industrial actuators
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Communication Protocol
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Adopts CAN bus and fully supports the standard CANopen communication protocol. It has the capacity to load up to 127 devices, making it suitable for large – scale and complex industrial control systems
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Control Modes
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Supports multiple control modes. Protocol position control enables accurate positioning of equipment, speed control allows for the regulation of operation speeds, and periodic position control is useful for applications that require repetitive and precise movements
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Input Interface
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Equipped with 2 – channel optoelectronic isolation programmable input interfaces. The optoelectronic isolation protects the system from electrical interference, and the programmability allows for customization according to specific application requirements
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Encoder Resolution (for Servo Motor Compatibility)
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For servo motor compatibility, the encoder can be selected with 20 – bit or 17 – bit resolution. It comes standard with 2500 wires, providing high – precision feedback for accurate motion control
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Pulse and Speed Frequency
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The pulse input frequency can reach an impressive 4 mpps, enabling rapid response to control signals. The speed frequency can reach 1200 Hz, and it can handle overloads up to three times, ensuring reliable operation under demanding conditions
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3. Product Specifications
- Physical Dimensions: Compact and space – saving design, making it easy to install in different types of industrial control cabinets. Its dimensions are optimized to fit into standard industrial enclosures without taking up excessive space.
- Mounting Method: Offers flexible mounting options. It can be securely mounted on industrial panels using appropriate mounting hardware or integrated into control enclosures. This flexibility allows for easy installation in various industrial setups.
- Environmental Conditions: Engineered to operate in harsh industrial environments. It can withstand a certain range of temperature changes, humidity levels, and electromagnetic interference. The system is designed to meet the environmental requirements of typical industrial applications, ensuring reliable operation over an extended period.
- Power Supply: Operates on a stable 24V DC power supply. It has built – in power management features to ensure stable operation under different load conditions. This power supply configuration is common in industrial settings and provides the necessary power for the system’s high – performance operation.
4. Series
The XVS – series is an advanced line of industrial control and monitoring solutions by Eaton. These products are at the forefront of industrial automation technology, combining high – performance control capabilities with user – friendly interfaces. They are designed to address the diverse needs of modern industrial processes, from simple control tasks to complex, integrated automation systems. The XVS – series products are known for their reliability, flexibility, and advanced features, making them a popular choice in the industrial control market.
5. Features
- User – Friendly Touch – Screen: The IR touch – screen provides a highly intuitive operation interface. Users can directly perform operations such as parameter setting, system monitoring, and control commands on the touch – screen, which significantly simplifies the operation process and reduces the learning curve for operators.
- Versatile Control Modes: With support for multiple control modes, it can adapt to a wide range of industrial applications. Whether it is a high – precision positioning task in a manufacturing process or a speed – controlled operation in a conveyor system, the XVS – 440 – 12MPI – 1 – 10 can meet the requirements.
- High – Capacity Communication: The support for the CANopen communication protocol and the ability to connect up to 127 devices make it suitable for large – scale industrial control systems. This high – capacity communication feature enables seamless integration of various devices in the industrial network, facilitating efficient data transfer and coordinated control.
- Customizable Parameter Settings: The system comes with customized parameter factory settings, which allow for “plug – and – play” functionality. In addition, the inertia automatic identification feature helps optimize parameter settings according to the characteristics of the connected equipment, improving the overall performance of the system.
- Enhanced Vibration Suppression: The enhanced vibration suppression function is designed to improve the system’s responsiveness in vibrating industrial environments. This ensures stable operation of the equipment, even in situations where there are significant mechanical vibrations, such as in some manufacturing or mining applications.
6. Function
The XVS – 440 – 12MPI – 1 – 10 serves as a central control hub for industrial machinery. It can receive input signals from a variety of sources, including sensors that monitor physical parameters such as temperature, pressure, and position, as well as signals from operators through the touch – screen or other control devices. Using its powerful 32 – bit DSP digital control mode, it processes these signals and then sends out control signals to actuators such as servo motors, solenoid valves, and variable – frequency drives.
It can also continuously monitor the real – time operation status of motors, including parameters such as speed, current, and torque. Based on this monitoring data, it can adjust the current settings of the motors to optimize their performance and energy consumption. Additionally, it can control the start – stop operations of motors through the communication bus, ensuring coordinated and efficient operation of the entire industrial system.
7. Use
In industrial applications, the XVS – 440 – 12MPI – 1 – 10 is used to control and monitor various industrial processes. In textile machinery, it can precisely control the speed and position of spindles, ensuring high – quality fabric production. For example, it can adjust the spindle speed according to the type of yarn being processed and control the position of the spindles during the winding process to avoid yarn breakage.
In laser processing machinery, it enables precise control of the movement of the laser head. It can accurately position the laser head to ensure that the laser beam hits the target material at the correct position and angle, resulting in accurate and high – quality material processing.
In automated production lines, it coordinates the operation of different workstations. It can control the speed of conveyors to ensure smooth material flow between workstations, and it can also control the operation of pick – and – place machines to accurately transfer components from one location to another. This coordinated control ensures the smooth running of the entire production line and improves production efficiency.
8. Application Fields
- Textile Machinery: Plays a crucial role in controlling spinning, weaving, and knitting machines. It ensures that the machinery operates at the correct speed and position, which is essential for producing high – quality fabrics with consistent quality.
- Laser Processing Machinery: Enables precise control of laser beam positioning and power. This is vital for applications such as laser cutting, welding, and engraving, where accurate control is required to achieve high – quality processing results.
- Medical Equipment: Used in medical equipment such as surgical robots and diagnostic devices. In surgical robots, it helps in the precise control of robotic arms, allowing for minimally invasive surgeries with high accuracy. In diagnostic devices, it can control the movement of components for accurate sample handling and analysis.
- Robotics: Coordinates the movement of robotic arms and other robotic components in both industrial and service robots. It enables robots to perform tasks such as picking and placing objects, assembly operations, and material handling with high precision and efficiency.
- Automated Production Lines: Manages the operation of various equipment in manufacturing plants, including conveyors, pick – and – place machines, and robotic arms. It ensures the smooth flow of materials and the coordinated operation of different workstations, which is essential for efficient mass production.
- CNC Machine Tools: Controls the movement of machine tool axes, allowing for accurate machining of workpieces. It can precisely control the position and speed of the axes to achieve the desired machining accuracy and surface finish.
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