GE IS215WEPAH2BA Product Overview
1. Product Description:
- The IS215WEPAH2BA is a WEPA Communications Board designed specifically for GE’s Mark VIe family of distributed turbine and process control systems.
- It functions as a Terminal Control Module (TCM), acting as a local controller and I/O concentrator within the Mark VIe architecture.
- Its primary role is to manage communication between the central Mark VIe controller (e.g., UR series) and the local I/O packs installed in the same or adjacent chassis via the high-speed WEPA (Wired Ethernet for Plant Applications) backplane bus.
- It executes simple control logic locally for fast response and reduces loading on the main controller.
2. Product Parameters & Specifications (Tabulated):
Feature Category
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Parameter / Specification
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Details / Description
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---|---|---|
Model Number
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Part Number
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Series
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Control System Family
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GE Mark VIe Speedtronic™ Turbine Control System
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Form Factor
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Board Type
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Single Slot, VME-style Board
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Primary Function
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Role
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Terminal Control Module (TCM) / WEPA Communications Board
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Core Processor
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Type
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Dedicated Embedded Processor (Specific model often proprietary/not publicly detailed)
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Memory
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Embedded
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Sufficient volatile & non-volatile memory for OS, firmware, application logic, and buffering (Exact size vendor-managed)
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I/O Management
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Supported I/O Packs
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Manages communication & data exchange for local I/O packs (e.g., IS200 series) within the same Mark VIe chassis.
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Control Capability
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Logic Execution
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Executes local control logic downloaded from the main controller (e.g., URxx). Handles fast loops & sequencing locally.
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Communication Ports
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WEPA Port (Primary)
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Dedicated high-speed port for Mark VIe backplane communication via WEPA protocol. Connects to I/O packs & other TCMs/controller.
|
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Ethernet Port (ETH)
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10/100 Mbps TCP/IP Ethernet port. Used for:
– Engineering Access (via ToolboxST) – Peer-to-peer comms – HMI/SCADA connection (sometimes) – Controller comms (if configured) |
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Serial Port (COM)
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RS-232/RS-485 serial port. Typically used for:
– Local HMI connection – Printer connection – Legacy device interface – Engineering access (less common than ETH) |
Redundancy
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Support
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Supports TMR (Triple Modular Redundant) configuration when used with other TCMs and redundant controllers (URxH).
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Power Supply
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Requirement
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Powered directly from the Mark VIe chassis backplane (+5V, +3.3V, etc.). No separate external supply needed.
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Environmental
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Operating Temperature
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Standard Industrial Range: -40°C to +70°C (-40°F to +158°F)
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Storage Temperature
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-40°C to +85°C (-40°F to +185°F)
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Relative Humidity
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5% to 95% non-condensing
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Certifications
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Standards Compliance
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Designed to meet relevant industrial standards (e.g., UL, CE, cULus, ATEX/IECEx for specific hazardous area variants).
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Mounting
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Location
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Installed in designated slots within a GE Mark VIe Series I/O or Controller Chassis (e.g., IC693CHSxxx).
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Configuration
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Software Tool
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Configured, programmed, and monitored using GE’s ToolboxST™ software suite.
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Robustness
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Build
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Industrial-grade components. Conformal coating often applied for protection against dust, moisture, and contaminants.
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3. Series:
- Belongs to the GE Mark VIe Speedtronic™ Turbine Control System family.
- Specifically part of the Mark VIe Series I/O hardware lineup (designed for use in Mark VIe Series I/O racks).
- Often grouped with other Mark VIe Terminal Boards (TMBP, TCM2, etc.) and I/O packs (IS200/IS215 series).
4. Key Features:
- Local Control Execution: Runs downloaded logic blocks for fast, deterministic control loops independent of the main controller, improving system speed and reliability.
- High-Speed WEPA Backplane: Provides deterministic, high-bandwidth communication between the TCM and local I/O modules within the chassis.
- I/O Pack Management: Acts as the communication gateway and controller for all I/O packs installed in its chassis.
- Network Connectivity: Integrated 10/100 Ethernet (ETH) port for engineering access (ToolboxST), peer communication, and plant network integration.
- Serial Connectivity: RS-232/485 port (COM) for legacy devices, local HMIs, or printers.
- Redundancy Support: Integral part of TMR (Triple Modular Redundant) and Dual configurations for high-availability critical applications.
- Industrial Ruggedness: Designed for harsh environments (temperature, humidity, vibration, EMI) typical of power generation and heavy industry.
- Hot Swappable (within limits): Designed for replacement while the system is powered (subject to proper procedures and redundancy configuration).
- ToolboxST Integration: Fully configurable and programmable using GE’s standard engineering tool.
5. Function / Role:
- Local Controller: Executes control logic (sequential, regulatory) assigned to it by the main controller (URxx), providing fast loop closure and reducing central controller load.
- I/O Concentrator / Gateway: Aggregates data from multiple local I/O packs (analog input, analog output, digital input, digital output, etc.) within its chassis.
- Data Highway Manager: Manages the high-speed WEPA communication between itself, its I/O packs, and potentially other TCMs or the controller on the backplane.
- Communication Bridge: Provides TCP/IP Ethernet and Serial (RS-232/485) ports for external communication (HMI, SCADA, engineering laptop, other systems/networks).
- Redundancy Node: Forms one leg of a redundant control pair or triple (TMR configuration) for fault tolerance.
6. Applications & Use Cases:
- Gas Turbine Control: Primary application – controlling fuel, inlet guide vanes (IGV), sequencing, protection, and monitoring on GE and other OEM gas turbines.
- Steam Turbine Control: Governing, sequencing, valve control, and protection systems.
- Hydro Turbine Control: Governor control, sequencing, protection.
- Compressor Control & Protection: Centrifugal & reciprocating compressors in pipelines, refineries, and process plants.
- Power Generation Balance of Plant (BOP): Controlling critical auxiliary systems (lube oil, cooling water, fuel gas conditioning, fire protection) within power plants.
- Industrial Process Control: Acting as a high-reliability PLC/PAC for critical processes requiring determinism and redundancy (chemical, oil & gas, pulp & paper).
- Distributed I/O & Control: Serving as a remote control node managing local I/O within a larger Mark VIe control system spread across a plant.
In Summary: The GE IS215WEPAH2BA is a critical, high-performance Terminal Control Module (TCM) within the Mark VIe turbine and process control ecosystem. It excels at managing local I/O, executing high-speed control logic, and facilitating robust communication via the WEPA backplane and external networks. Its primary domain is critical turbomachinery control (gas/steam/hydro turbines) and demanding industrial processes requiring reliability, speed, and redundancy. Configuration and management are performed using GE’s ToolboxST software.
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