T8153 | ICS TRIPLEX | powerful safety controller
1. T8153 controller Product Overview
ICS TRIPLEX T8153 is a compact yet powerful safety controller designed for mid-scale industrial safety systems. As a key member of the T8000 series, the T8153 acts as the “decision-maker”—it collects data from input modules (like temperature or pressure sensors), analyzes it against safety rules, and sends precise commands to output modules to prevent hazards.
Key advantages of the T8153:
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Multi-Loop Control: 16 independent safety loops, eliminating the need for multiple small controllers.
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SIL 3 Compliance: Qualified for safety-critical applications where failure could lead to personnel injury or process downtime.
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Fast Response: Processes data in ≤1ms, ensuring timely actions to avoid hazards.
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Easy Programming: Works with TRISTATION 1131 software, using intuitive logic blocks that reduce setup time.
2. T8153 Key Technical Specifications
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Specification Category
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Details (T8153)
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Typical Applications
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Batch reactor control, conveyor safety, pharmaceutical process safety, power plant auxiliary systems
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Safety Rating
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IEC 61508 SIL 3; IEC 61511 SIL 3; Compatible with T8000 series I/O modules
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Processing Capacity
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Up to 16 safety loops; 10,000 logic instructions; Supports 512 I/O points max
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Communication
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Backplane communication with T8000 I/O modules; RS485 for external devices; Ethernet (Modbus TCP/IP optional)
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Performance
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Processing speed: ≤1ms per loop; Logic execution time: 0.1µs per instruction; Data update rate: 1ms
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Diagnostic Features
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Module self-test; I/O fault detection; Communication error alerts; Fault logging with time stamp
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Power Supply
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24V DC ±20% (redundant input support); Power consumption: ≤15W (full load)
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Environmental Conditions
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Operating temperature: -40℃–+75℃; Relative humidity: 5%–95% (no condensation); Vibration resistance: 10G (11ms)
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Physical Specifications
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Dimensions: 160mm×100mm×35mm (L×W×H); Weight: ~350g; Mounting: T8000 standard rack (1 slot)
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3. System Integration Guide for T8153
Integrating the T8153 into your safety system is straightforward, thanks to its plug-and-play design and compatibility with ICS TRIPLEX T8000 components. Follow these steps to get the T8153 up and running quickly.
3.1 Step-by-Step Integration
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Safety Preparation: Implement Lockout/Tagout (LOTO) on the T8000 rack and all connected I/O modules. Never work on the T8153 while the system is powered.
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Mount: Insert the T8153 into the controller slot of the T8000 rack. Push firmly until it clicks, then secure with screws to resist vibration.
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Connect I/O Modules: Install input modules (e.g., T8314 for temperature) and output modules (e.g., T8403C for valves) in adjacent I/O slots.
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The T8153 automatically detects T8000 modules via the backplane—no extra wiring needed for communication.
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Wire Power & External Devices: Connect 24V DC power to the T8153’s redundant power inputs (for reliability).
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Link external HMI or DCS to the T8153’s Ethernet/RS485 port for monitoring.
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Configure : Launch TRISTATION 1131 software and detect the T8153 via the rack backplane.
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Define safety logic (e.g., “If T8314 temperature > 150℃, trigger T8403C to close valve”).
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Set up fault alerts (e.g., email notification if the T8153 detects an I/O error).
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Test the T8153: Power on the system—confirm the T8153’s “Power OK” and “Com OK” LEDs are green.
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Simulate a fault (e.g., heat a sensor above the limit) and verify the T8153 triggers the correct action.
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Check the fault log to ensure events are recorded accurately.
4. Recommended ICS TRIPLEX Related Models
Pair the T8153 with these complementary products to build a complete, reliable safety system:
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Model
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Series
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Key Features & Synergy with T8153
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ICS TRIPLEX T8314
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T8000 I/O Series
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16-channel analog input module. Collects temperature/pressure data and sends it to the T8153 for analysis.
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ICS TRIPLEX T8403C
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T8000 I/O Series
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8-channel analog output module. Executes commands from the T8153 (e.g., adjusting valves or pumps).
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ICS TRIPLEX T8850
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T8000 I/O Series
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16-channel digital I/O module. Handles emergency stops and alarms for the T8153 in mixed safety loops.
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ICS TRIPLEX T9400
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T9000 Controller Series
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High-performance controller. For large systems, the T9400 coordinates multiple T8153 units for centralized control.
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ICS TRIPLEX T7100
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T7000 Gateway Series
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Communication gateway. Enables the T8153 to connect with third-party DCS (e.g., Siemens PCS 7) via Profinet.
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ICS TRIPLEX T8461C
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T8000 I/O Series
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16-channel analog output module. Expands the T8153’s output capacity for systems with multiple actuators.
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ICS TRIPLEX TRISTATION 1131
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Software Series
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Configuration tool. Essential for programming the T8153’s logic, monitoring performance, and troubleshooting.
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ICS TRIPLEX T8000 Rack
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T8000 Hardware Series
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Standard rack for the T8153 and T8000 I/O modules. Provides secure mounting and backplane communication.View more.
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