TEWS TIP810-10R Product Specification
1. Product Overview
The TEWS TIP810-10R is a high-reliability PCI Express (PCIe) Gen 3 x4 redundant interface module designed for mission-critical industrial embedded systems. It features dual hot-swappable interface channels to ensure uninterrupted data transmission, serving as a core connectivity component in applications such as aerospace control systems, nuclear power monitoring, and industrial safety instrumented systems (SIS). By integrating redundant hardware design with high-speed communication capabilities, this module minimizes downtime risks and meets the strict availability requirements of fault-tolerant systems.
Compliant with international standards including PCIe Base Specification 3.0, IEC 61508 (SIL 3), and EN 61000-6-2 (industrial EMC), the TIP810-10R offers enhanced fault detection, galvanic isolation, and wide environmental adaptability. It seamlessly integrates with major real-time operating systems (RTOS) and provides comprehensive diagnostic tools, making it a trusted solution for industries where system failure could lead to severe safety consequences or financial losses.
2. Technical Parameters & Specifications
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Category
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Details
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Product Model
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TEWS TIP810-10R
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Product Type
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PCIe Gen 3 x4 Redundant Interface Module (SIL 3 Certified)
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PCIe Compliance
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PCIe Base Specification 3.0; Gen 3 x4 Lane Configuration
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Redundancy Architecture
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Dual Hot-Swappable Channels (Active/Standby); Automatic Failover ≤1 ms
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Data Transfer Rate
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Up to 32 Gbps (8 Gbps per Lane)
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Interface Connectors
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2×SFP+ Ports (Fiber Optic); 1×PCIe x4 Edge Connector
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Supported Protocols
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TCP/IP, UDP, Raw Ethernet, PROFINET; Custom Protocol Support
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Onboard Memory
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64 MB DDR4 SDRAM (Dual-Channel Data Buffering)
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Isolation
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Channel-to-Channel: 2.5 kV DC; Channel-to-Ground: 5 kV DC
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Power Consumption
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Typical: 15 W; Maximum: 20 W (12 V DC from PCIe Slot)
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Environmental Ratings
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Operating Temp: -40°C–85°C; Humidity: 5%–95% (Non-Condensing); Vibration: 10–2000 Hz, 15 g
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Certifications
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PCIe 3.0; IEC 61508 (SIL 3); EN 61000-6-2; UL 60950-1; CE; RoHS
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3. Key Features
3.1 Integrated Multifunctional I/O
Equipped with dual hot-swappable channels operating in active/standby mode, the TIP810-10R ensures zero data loss and uninterrupted communication during channel failures. The automatic failover mechanism triggers within 1 ms, which is critical for time-sensitive applications like power grid control and aerospace flight data transmission. Hot-swappable design allows for module maintenance without shutting down the entire system, further enhancing operational availability.
3.2 High-Precision Measurement & Control
Built on PCIe Gen 3 x4 architecture, the module delivers a maximum data transfer rate of 32 Gbps, enabling efficient transmission of large-volume industrial data such as high-resolution sensor streams and real-time control signals. The 64 MB dual-channel DDR4 SDRAM provides dedicated buffering for each redundant channel, preventing packet loss during peak traffic and ensuring consistent latency (≤5 μs) for deterministic applications.
3.3 SIL 2 Safety Compliance & Isolation
As a SIL 3 certified module, it integrates comprehensive fault detection and diagnostic (FDD) functions with ≥99.9% fault coverage, including channel link status monitoring, voltage fluctuation detection, and temperature anomaly alerts. The 5 kV DC channel-to-ground galvanic isolation and enhanced EMC performance protect the module from electrical surges and electromagnetic interference, ensuring compliance with the strictest industrial safety standards.
3.4 Rugged & Reliable for Harsh Environments
Engineered with ruggedized components and a reinforced PCB design, the TIP810-10R withstands extreme temperatures (-40°C–85°C), high vibration (15 g), and shock impacts, making it suitable for harsh environments like offshore oil platforms and military vehicles. The SFP+ fiber optic ports support long-distance transmission (up to 20 km with single-mode fiber) and provide immunity to electrical noise, ideal for distributed industrial systems.
4. Related TEWS Products
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TEWS TIP810-20R: PCIe Gen 3 x8 redundant module with 4 SFP+ ports, supporting up to 64 Gbps for high-bandwidth applications.
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TEWS TPMC871-10: Multifunctional I/O module, perfect for pairing with TIP810-10R to enable data acquisition and control in redundant systems.
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TEWS TPM100-02: Redundant timing synchronization module, ensuring precise clock alignment for TIP810-10R-based distributed systems.
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TEWS TIP820-10R: PCIe Gen 3 x4 redundant module with Ethernet ports, a cost-effective option for Ethernet-based fault-tolerant systems.
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TEWS SDK-Redundancy: Specialized software development kit, providing tools for configuring redundancy logic and monitoring TIP810 series modules.
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