Eaton XV-152-D6-10TVR-10 Product Introduction
1. Product Description
The Eaton XV-152-D6-10TVR-10 is a mid-range 10.4-inch industrial Human-Machine Interface (HMI) engineered to deliver versatile performance for small-to-medium automation systems, where balanced visualization, multi-controller integration, and reliable operation in semi-harsh environments are key requirements. It is purpose-built for scenarios including multi-station manufacturing (e.g., printed circuit board assembly lines with 3–5 workcells), modular process control (e.g., small-scale wastewater treatment with filtration, aeration, and disinfection stages), and semi-automated logistics (e.g., warehouse order-picking conveyors with barcode scanning integration).
As a flexible solution in Eaton’s HMI portfolio, this model differentiates itself with its high-sensitivity PCAP touchscreen (optimized for both bare-hand and gloved operation), expanded communication options (supporting legacy and modern industrial protocols), and reinforced mechanical design (resisting dust, oil mist, and moderate vibration). It seamlessly integrates with Eaton’s mid-tier PLCs (e.g., XC-CPU303, XC-CPU401) and third-party controllers (e.g., Siemens S7-1200, Allen-Bradley Micro850), making it the preferred choice for manufacturers transitioning from basic HMIs to systems that require simultaneous monitoring of 25+ process variables. Whether deployed in electronics factories, plastic injection molding facilities, or municipal water treatment plants, it maintains consistent performance under conditions like temperature fluctuations (-10°C to 60°C), occasional chemical exposure (e.g., cleaning agents), and daily operational wear.
2. Product Parameters
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Parameter
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Specification
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Product Type
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10.4-inch Mid-Range Industrial HMI
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Display Size
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10.4 inches, 4:3 aspect ratio
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Resolution
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800×600 pixels (SVGA)
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Touch Technology
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Projected Capacitive (PCAP) touch (5-point operation; glove-compatible ≤3mm; anti-scratch hardcoat, 4H pencil hardness)
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Processor
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Dual-core ARM Cortex-A9, 1.0GHz
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Memory Configuration
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1GB DDR3 RAM; 4GB industrial eMMC Flash; expandable to 32GB via microSD card
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Operating System
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Industrial-Grade Linux (Kernel 4.14) with Eaton HMI Runtime 5.1
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Communication Interfaces
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1×Gigabit Ethernet (10/100/1000Mbps, Modbus TCP/IP, Ethernet/IP, PROFINET RT); 1×RS485 (galvanically isolated, Modbus RTU/ASCII); 1×RS232; 2×USB 2.0 Host; 1×USB 2.0 Device (for configuration)
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Display Performance
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Brightness: 450cd/m²; Contrast: 1000:1; Viewing Angle: 160°(H)/140°(V); Backlight Life: ≥50,000 hours; Color Support: 16.7 million colors (24-bit)
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Power Supply
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24V DC (18–30V DC range); reverse polarity protection; overvoltage/overcurrent protection
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Power Consumption
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≤12W (max load, no external peripherals connected)
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Operating Temperature
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-10°C – 60°C
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Storage Temperature
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-25°C – 70°C
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Relative Humidity
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5% – 95% (non-condensing, per IEC 60068-2-3)
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Protection Rating
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Front Panel: IP65; Rear Panel: IP20
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Dimensions (W×H×D)
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260mm×210mm×45mm
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Mounting Type
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Front panel-mount; compatible with NEMA 4/IP65 enclosures
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Certifications
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CE, UL 508, cUL, IEC 61010-1, FCC Class A
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Features a 10.4-inch TFT panel with 800×600 SVGA resolution—optimized for displaying multi-window process data (e.g., 3 workcell statuses, real-time production metrics) and dynamic 2D animations (e.g., conveyor flow paths, valve actuation sequences). The 450cd/m² brightness ensures visibility in brightly lit factories or semi-outdoor installations (e.g., covered pump stations), while the 1000:1 contrast ratio delivers sharp text for small parameter readouts (e.g., component placement accuracy, water pH levels). The PCAP touchscreen supports 5-point simultaneous operation, enabling intuitive gestures like pinch-to-zoom (for trend graphs) and swipe (for navigating between process pages)—with a <15ms response time and ±2mm positioning accuracy. Its 4H anti-scratch hardcoat resists damage from tools or accidental impacts, while the anti-fingerprint coating reduces smudging in high-touch environments (e.g., shift handovers with multiple operators).
- Processing & Storage Core: Equipped with a 1.0GHz dual-core ARM Cortex-A9 processor paired with 1GB DDR3 RAM—designed to handle mid-tier automation tasks efficiently. This configuration supports simultaneous monitoring of 30–40 dynamic variables (refresh interval ≤400ms), real-time data acquisition from peripheral devices (e.g., barcode scanners, temperature sensors), and execution of intermediate control logic (e.g., cascading start/stop for multi-stage processes). The 4GB industrial-grade eMMC Flash (operating range: -25°C to 70°C) provides secure storage for 150,000+ historical data points, 80+ process recipes, and firmware backups—with built-in Error Correction Code (ECC) to prevent data corruption during power fluctuations. A microSD card slot (up to 32GB) extends storage for long-term logging (e.g., 6 months of daily production reports) or large-format assets (e.g., equipment maintenance manuals, 2D part diagrams).
- Versatile Communication Suite: Designed for seamless integration with mixed automation ecosystems, it includes:
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- 1×Gigabit Ethernet Port: Supports Modbus TCP/IP, Ethernet/IP, and PROFINET RT—enabling high-speed communication with PLCs, small SCADA systems (e.g., Eaton InsightHub), and plant intranets for remote monitoring (e.g., production managers accessing real-time data from offices);
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- Serial Interfaces: 1×galvanically isolated RS485 port (2500V AC isolation) for legacy sensors/drives (e.g., analog pressure transducers, old-generation VFDs) and 1×RS232 for local configuration or connecting to serial printers;
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- USB Connectivity: 2×USB 2.0 Host ports for peripherals like barcode scanners (for tracking work orders) or USB drives (for data export), plus 1×USB 2.0 Device port for direct PC programming via Eaton’s XV Designer software.
3.2 Functional Capabilities
- Enhanced Monitoring & Control: Compatible with Eaton’s XV Designer Standard software, which offers 350+ industrial widgets including dynamic trend charts (tracking 6+ variables over time), PID control panels (for tuning temperature/pressure), and multi-state indicators (for equipment health status). The HMI can monitor up to 40 dynamic parameters (e.g., assembly line cycle time, water flow rate, conveyor speed) and execute 20+ commands—with advanced interlock logic (e.g., pausing a workcell if an upstream station detects a defect, or shutting down a pump if pressure exceeds safe limits). The interface supports 8 languages (English, Spanish, German, French, Chinese, Japanese, Korean, Portuguese) and 3 user roles (Operator, Technician, Engineer), with role-based access control for critical functions (e.g., recipe modification, parameter tuning) to prevent unauthorized changes.
- Intermediate Fault Diagnostics: Integrates a 3-tier alarm system (Information/Warning/Fault) with logging for up to 600 historical events (timestamped to the second). Alerts are delivered through multiple channels:
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- Color-coded screen overlays (blue for info, amber for warnings, red for faults);
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- Adjustable-volume audible buzzer (80dB@1m, 3 user-selectable tones);
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- Visual indicators (flashing icons on the main dashboard);
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- Optional email notifications (via Ethernet connection to a plant mail server).
It automatically detects issues like Ethernet packet loss, RS485 bus errors, touchscreen unresponsiveness, and power voltage deviations (outside 18–30V DC)—displaying step-by-step troubleshooting guides (e.g., “Check Gigabit Ethernet Cable for Cat5e Compliance,” “Verify RS485 Termination Resistance”) to reduce downtime by up to 30%.
- Data Management for Mid-Scale Operations: Supports flexible data logging with configurable intervals (100ms–24h) for 10+ key parameters. Logs are saved in CSV or PDF format, which can be exported to a USB drive or sent to a network server via FTP—ideal for generating production reports (e.g., daily output, defect rates) or compliance documentation (e.g., ISO 9001 quality records). A 6-digit password lock prevents unauthorized access to settings, and a detailed audit trail records all user actions (e.g., parameter changes, alarm acknowledgments, recipe edits) to ensure accountability and traceability.
3.3 Environmental & Mechanical Reliability
- Durability for Industrial Conditions: Undergoes rigorous testing per IEC 60068-2 standards to ensure resilience:
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- Temperature Cycling: -10°C to 60°C (10 cycles) to handle unheated warehouses and warm production areas (e.g., plastic molding facilities);
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- Vibration Resistance: 10–500Hz (0.5g acceleration, 2h per axis) to withstand vibration from nearby machinery like CNC mills or pumps;
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- Shock Testing: 15g acceleration (11ms half-sine pulse) to survive accidental impacts during installation or maintenance.
The front panel’s IP65 rating protects against dust ingress and low-pressure water jets (6.3mm nozzle, 10L/min flow rate at 3m distance)—suitable for environments requiring regular cleaning (e.g., food processing) or exposure to mild chemicals (e.g., cleaning agents in electronics factories). The rear housing uses flame-retardant ABS plastic (UL94 V-0) with integrated heat sinks to maintain performance at 60°C without forced cooling.
- EMI Immunity for Mixed Systems: Complies with EN 61000-6-2 (industrial immunity) and CISPR 22 Class A (emissions), withstanding:
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- Electrostatic discharge (ESD): 8kV contact, 15kV air;
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- Conducted interference: 10V/m (80MHz–1GHz);
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- Radiated interference: 30V/m (80MHz–1GHz).
This ensures stable operation near high-noise equipment like VFDs, welders, or motor starters—preventing glitches in data acquisition or false alarms that could disrupt production.
4. Product Features
4.1 Glove-Compatible PCAP Touch
The PCAP touchscreen works reliably with gloves up to 3mm thick—eliminating the need for operators to remove protective gear (common in electronics or chemical industries) and improving workflow efficiency.
4.2 Multi-Protocol Connectivity
Support for Gigabit Ethernet (Modbus TCP/IP, Ethernet/IP, PROFINET RT) and isolated RS485 (Modbus RTU/ASCII) enables integration with both new and legacy equipment—avoiding costly replacements of functional systems and simplifying retrofits.
4.3 Long Backlight Life & Low Power Consumption
With a backlight life of ≥50,000 hours (equivalent to 5+ years of 24/7 operation) and power consumption ≤12W, it reduces maintenance costs and energy usage compared to entry-level HMIs with shorter lifespans.
4.4 Balanced Cost & Performance
As a mid-range model, it offers enhanced features (e.g., 5-point touch, expanded logging, multi-language support) compared to entry-level HMIs, while remaining more affordable than high-end models—making it ideal for small-to-medium manufacturers balancing performance needs and budget.
5. Other Eaton HMI Models
- Eaton XV-102-D6-57TVR-10: 5.7-inch entry-level HMI (QVGA, resistive touch) for ultra-compact micro-automation (e.g., 3D printer control, micro-pump monitoring) in space-constrained scenarios.
- Eaton XV-232-57BAS-1-13-1: 7-inch entry-level HMI (WVGA, resistive touch) for basic small-equipment control (e.g., single-pump stations) in budget-sensitive scenarios.
- Eaton XV-152-D6-10TVR-10: Current 10.4-inch mid-range model (SVGA, PCAP touch) for multi-station systems needing versatile connectivity and enhanced visualization.
- Eaton XV-303-10-B00-A00-1B: 10-inch mid-range HMI (WXGA, IPS panel) for systems requiring wide-angle viewing (e.g., control rooms with multiple operators).
- Eaton XV-440-10TVB-1-10: 10.4-inch premium HMI (SVGA, IR touch) for mission-critical systems (e.g., CNC machining, pharmaceutical blending) requiring industrial-grade reliability.
- Eaton XV-460-15TXB-1-20: 15.6-inch flagship HMI (Full HD, IR touch, quad-core) for large-scale critical systems (e.g., automotive assembly lines, power plants) needing high performance and redundancy.
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