Eaton XV-152-D6-10TVRC-10 Product Introduction
1. Product Description
The Eaton XV-152-D6-10TVRC-10 is a mid-range 10.4-inch industrial Human-Machine Interface (HMI) engineered to bridge the gap between entry-level simplicity and high-end complexity—ideal for small-to-medium automation systems requiring enhanced visualization, multi-protocol connectivity, and rugged reliability. It is purpose-built for scenarios including multi-station manufacturing (e.g., electronic component assembly lines with 3–5 workcells), modular process control (e.g., small-scale water treatment with filtration and disinfection stages), and semi-automated machinery (e.g., CNC machining centers with auxiliary tool changers).
As a versatile workhorse in Eaton’s HMI portfolio, this model stands out with its high-brightness TFT touchscreen (optimized for both indoor workshops and semi-outdoor shelters), dual communication ports (supporting seamless integration with legacy and modern controllers), and reinforced IP65-rated front panel (resisting dust and low-pressure water ingress). It seamlessly pairs with Eaton’s mid-tier PLCs (e.g., XC-CPU303, XC-CPU401) and third-party controllers (e.g., Siemens S7-1200, Allen-Bradley Micro850), making it the preferred choice for manufacturers upgrading from basic HMIs to systems that require simultaneous monitoring of multiple process variables. Whether deployed in electronics factories, plastic molding facilities, or municipal water treatment plants, it delivers consistent performance under conditions like moderate vibration, temperature swings, and occasional chemical exposure.
2. Product Parameters
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Parameter
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Specification
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Product Type
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10.4-inch Mid-Range Industrial HMI
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Display Size
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10.4 inches, 4:3 aspect ratio
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Resolution
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800×600 pixels (SVGA)
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Touch Technology
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Projected Capacitive (PCAP) touch (5-point operation; glove-compatible ≤3mm; anti-scratch hardcoat)
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Processor
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Dual-core ARM Cortex-A9, 1.0GHz
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Memory Configuration
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1GB DDR3 RAM; 4GB industrial eMMC Flash; expandable to 32GB via microSD card
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Operating System
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Industrial-Grade Linux (Kernel 4.14) with Eaton HMI Runtime 5.0
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Communication Interfaces
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1×Gigabit Ethernet (10/100/1000Mbps, Modbus TCP/IP, Ethernet/IP); 1×RS485 (galvanically isolated, Modbus RTU); 1×USB 2.0 Host; 1×USB 2.0 Device (for configuration)
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Display Performance
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Brightness: 500cd/m²; Contrast: 1000:1; Viewing Angle: 160°(H)/140°(V); Backlight Life: ≥50,000 hours; Color Support: 16.7 million colors (24-bit)
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Power Supply
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24V DC (18–30V DC range); reverse polarity protection; overvoltage/overcurrent protection
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Power Consumption
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≤12W (max load, no external peripherals connected)
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Operating Temperature
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-10°C – 60°C
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Storage Temperature
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-25°C – 70°C
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Relative Humidity
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5% – 95% (non-condensing, per IEC 60068-2-3)
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Protection Rating
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Front Panel: IP65; Rear Panel: IP20
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Dimensions (W×H×D)
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260mm×210mm×45mm
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Mounting Type
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Front panel-mount; compatible with NEMA 4/IP65 enclosures
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Certifications
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CE, UL 508, cUL, IEC 61010-1, FCC Class A
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Features a 10.4-inch TFT panel with 800×600 SVGA resolution and 4:3 aspect ratio—optimized for displaying multi-window process data (e.g., 3–4 workcell statuses side-by-side) and detailed equipment parameters. The 500cd/m² high brightness ensures visibility in direct sunlight (e.g., semi-outdoor pump stations) or brightly lit factories, while the 1000:1 contrast ratio delivers clear text and sharp icons even for small numerical readouts (e.g., tool temperature, pressure values). The PCAP touchscreen supports 5-point simultaneous operation, enabling gestures like pinch-to-zoom (for trend graphs) and swipe (for navigating between process pages)—with a <15ms response time and ±2mm positioning accuracy. Its anti-scratch hardcoat (4H pencil hardness) resists damage from tools, while the anti-fingerprint coating reduces smudging in high-touch environments.
- Processing & Storage Core: Equipped with a 1.0GHz dual-core ARM Cortex-A9 processor paired with 1GB DDR3 RAM—designed to handle mid-tier automation tasks with ease. This configuration supports simultaneous monitoring of 30–40 dynamic variables (refresh interval ≤500ms), rendering of 2D process animations (e.g., conveyor flow, valve actuation), and execution of intermediate control logic (e.g., cascading start/stop sequences for multi-stage processes). The 4GB industrial-grade eMMC Flash (operating range: -25°C to 70°C) provides secure storage for 150,000+ historical data points, 80+ process recipes, and firmware backups—with built-in Error Correction Code (ECC) to prevent data corruption during power outages. A microSD card slot (up to 32GB) extends storage for long-term logging (e.g., 6 months of daily production metrics) or large-format assets (e.g., equipment maintenance videos).
- Versatile Communication Suite: Designed for flexible integration with mixed automation systems, it includes:
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- 1×Gigabit Ethernet Port: Supports Modbus TCP/IP and Ethernet/IP, enabling high-speed communication with PLCs, small SCADA systems (e.g., Eaton InsightHub), and local networks for remote monitoring (e.g., checking production status via a plant intranet);
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- 1×Galvanically Isolated RS485 Port: Provides 2500V AC isolation to protect against ground loops and electrical noise, supporting Modbus RTU for connecting legacy sensors (e.g., analog pressure transducers) or drives (e.g., VFDs for conveyor speed control);
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- Dual USB Ports: 1×USB 2.0 Host for peripherals like barcode scanners (for tracking work orders) and 1×USB 2.0 Device for direct PC configuration via Eaton’s XV Designer software—eliminating the need for specialized cables.
3.2 Functional Capabilities
- Enhanced Monitoring & Control: Compatible with Eaton’s XV Designer Standard software, which offers 300+ industrial widgets including dynamic trend charts (for tracking 5+ variables over time), PID control panels (for tuning process parameters like temperature or pressure), and multi-state indicators (for equipment health status). The HMI can monitor up to 40 dynamic parameters (e.g., assembly line cycle time, water pH level, CNC spindle speed) and execute 20+ commands—with advanced interlock logic (e.g., pausing a workcell if a upstream station detects a defect, or shutting down a pump if pressure exceeds safe limits). The interface supports 8 languages (English, Spanish, German, French, Chinese, Japanese, Korean, Portuguese) and 3 user roles (Operator, Technician, Engineer), making it suitable for global teams and controlled access to critical functions.
- Intermediate Fault Diagnostics: Integrates a 3-tier alarm system (Information/Warning/Fault) with logging for up to 500 historical events (timestamped to the second). Alerts are delivered through multiple channels:
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- Color-coded screen overlays (blue for info, amber for warnings, red for faults);
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- Adjustable-volume audible buzzer (80dB@1m, 3 user-selectable tones);
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- Visual indicators (flashing icons on the main dashboard);
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- Optional email notifications (via Ethernet connection to a plant mail server).
It automatically detects issues like Ethernet packet loss, RS485 bus errors, touchscreen unresponsiveness, and power voltage deviations (outside 18–30V DC)—displaying step-by-step troubleshooting guides (e.g., “Check Gigabit Ethernet Cable for Cat5e Compliance,” “Verify RS485 Termination Resistance”) to reduce downtime.
- Data Management for Mid-Scale Operations: Supports flexible data logging with configurable intervals (100ms–24h) for 10+ key parameters. Logs are saved in CSV or PDF format, which can be exported to a USB drive or sent to a network server via FTP—ideal for generating production reports (e.g., daily output, defect rates) or compliance documentation (e.g., for food safety or quality standards like ISO 9001). A 6-digit password lock prevents unauthorized access to settings, and a detailed audit trail records all user actions (e.g., parameter changes, alarm acknowledgments, recipe edits) to ensure accountability.
3.3 Environmental & Mechanical Reliability
- Durability for Industrial Conditions: Undergoes rigorous testing per IEC 60068-2 standards to ensure resilience:
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- Temperature Cycling: -10°C to 60°C (10 cycles) to handle unheated warehouses and warm production areas;
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- Vibration Resistance: 10–500Hz (0.5g acceleration, 2h per axis) to withstand vibration from nearby machinery like CNC mills or pumps;
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- Shock Testing: 15g acceleration (11ms half-sine pulse) to survive accidental impacts during installation or maintenance.
The front panel’s IP65 rating protects against dust ingress and low-pressure water jets (6.3mm nozzle, 10L/min flow rate at 3m distance)—suitable for environments requiring regular cleaning (e.g., food processing) or exposure to mild chemicals (e.g., cleaning agents in electronics factories). The rear housing uses flame-retardant ABS plastic (UL94 V-0) with integrated heat sinks to maintain performance at 60°C without forced cooling.
- EMI Immunity for Mixed Systems: Complies with EN 61000-6-2 (industrial immunity) and CISPR 22 Class A (emissions), withstanding:
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- Electrostatic discharge (ESD): 8kV contact, 15kV air;
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- Conducted interference: 10V/m (80MHz–1GHz);
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- Radiated interference: 30V/m (80MHz–1GHz).
This ensures stable operation near high-noise equipment like VFDs, welders, or motor starters—preventing glitches in data acquisition or false alarms that could disrupt production.
4. Product Features
4.1 High-Brightness PCAP Touch for Versatile Environments
The 500cd/m² display and PCAP touch technology combine to deliver visibility in bright conditions and intuitive operation—outperforming entry-level resistive touch HMIs in semi-outdoor or high-visibility requirements (e.g., solar panel assembly facilities).
4.2 Dual-Core Performance for Multi-Task Processing
The 1.0GHz dual-core processor handles simultaneous monitoring of 30–40 variables and intermediate control logic—critical for multi-station systems where operators need real-time visibility of interconnected processes (e.g., a 5-workcell electronics assembly line).
4.3 Multi-Protocol Connectivity for Legacy & Modern Systems
Support for Gigabit Ethernet (Modbus TCP/IP, Ethernet/IP) and isolated RS485 (Modbus RTU) enables integration with both new controllers (e.g., Eaton XC-CPU303) and older equipment (e.g., legacy sensors)—avoiding costly replacements of functional legacy systems.
4.4 Balanced Cost & Functionality
As a mid-range model, it offers enhanced features (e.g., high brightness, 5-point touch, expanded logging) compared to entry-level HMIs, while remaining more affordable than high-end models—making it ideal for small-to-medium manufacturers balancing performance needs and budget.
5. Other Eaton HMI Models
- Eaton XV-102-B5-35TQRC-10: 3.5-inch ultra-compact HMI (QVGA, basic Ethernet) for micro-automation (e.g., smart mini-pumps, small sensors) in space-constrained applications.
- Eaton XV-232-57BAS-1-13-1: 7-inch entry-level HMI (WVGA, resistive touch) for basic small-equipment control (e.g., single-pump stations) in budget-sensitive scenarios.
- Eaton XV-152-D6-10TVRC-10: Current 10.4-inch mid-range model (SVGA, PCAP touch) for multi-station systems needing enhanced visualization and connectivity.
- Eaton XV-303-15-C02-A00-1B: 15.6-inch mid-range HMI (Full HD, dual Ethernet) for complex process control (e.g., water treatment skids) requiring large-format multi-zone monitoring.
- Eaton XV-460-15TXB-1-20: 15.6-inch flagship HMI (Full HD, IR touch, quad-core) for mission-critical systems (e.g., automotive assembly lines, power plants) needing industrial-grade redundancy and high performance.
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