Eaton XV-303-15-C02-A00-1B Product Introduction
1. Product Description
The Eaton XV-303-15-C02-A00-1B is a mid-range 15.6-inch industrial Human-Machine Interface (HMI) from Eaton’s XV300 series, engineered to deliver large-format high-definition visualization, redundant connectivity, and rugged performance for medium-to-large automation systems. It is optimized for scenarios including complex process control (e.g., water treatment skids with filtration, disinfection, and pH adjustment modules), multi-axis manufacturing lines (e.g., automotive component assembly), and centralized monitoring stations for distributed equipment (e.g., HVAC systems across industrial campuses). As a versatile solution, it empowers operators to simultaneously track 50+ real-time process variables (e.g., flow rates, chemical concentrations, equipment health metrics), execute sequence-based control commands, and diagnose cross-module faults—all while withstanding harsh industrial conditions such as dust, humidity, and temperature fluctuations.
Key differentiators of this model include its 15.6-inch Full HD IPS display (enabling multi-zone simultaneous monitoring), dual redundant Gigabit Ethernet ports (ensuring uninterrupted communication for critical processes), and IP65-rated front panel (resisting low-pressure water ingress and dust accumulation). It seamlessly integrates with Eaton’s mid-to-high-end PLCs (e.g., XC-CPU303/600) and third-party controllers (e.g., Siemens S7-1500, Rockwell ControlLogix, Schneider M340), making it ideal for retrofitting legacy centralized control systems or building new automation platforms where visibility of complex processes is paramount. Whether deployed in water treatment plants, heavy machinery factories, or pharmaceutical production facilities, it delivers consistent performance with minimal downtime.
2. Product Parameters
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Parameter
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Specification
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Product Type
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15.6-inch Mid-Range Industrial HMI
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Display Size
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15.6 inches, 16:9 widescreen
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Resolution
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1920×1080 pixels (Full HD)
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Touch Technology
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Projected Capacitive (PCAP), 10-point multi-touch (gloved-operation compatible, ≤3mm glove thickness; anti-glare/anti-fingerprint/anti-scratch coating)
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Processor
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Dual-core ARM Cortex-A9, 1.2GHz
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Memory Configuration
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2GB DDR3 RAM, 8GB eMMC Flash (expandable to 64GB via microSDXC)
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Operating System
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Industrial-Grade Linux (Kernel 4.14) with Eaton HMI Runtime 5.5
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Communication Interfaces
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2×Gigabit Ethernet (10/100/1000Mbps, supporting Modbus TCP/IP, PROFINET, EtherNet/IP, OPC UA); 2×RS485 (galvanically isolated, Modbus RTU/ASCII); 2×USB 2.0 Host; 1×USB 2.0 Device (for configuration); 1×HDMI Out (1080p@60Hz)
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Display Performance
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Brightness: 450cd/m²; Contrast: 1200:1; Viewing Angle: 178°(H)/178°(V) (IPS panel); Backlight Life: ≥50,000 hours; Color Gamut: 90% NTSC
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Power Supply
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24V DC ±15% (reverse polarity protection, overvoltage/overcurrent protection)
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Power Consumption
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≤20W (max load, without external peripherals)
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Operating Temperature
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-10°C – 60°C
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Storage Temperature
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-25°C – 70°C
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Relative Humidity
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5% – 95% (non-condensing, per IEC 60068-2-3; 40°C/90% RH for 500h)
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Protection Rating
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Front Panel: IP65; Rear Panel: IP20
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Dimensions (W×H×D)
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370mm×235mm×50mm
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Mounting Type
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Panel-mount (compliant with NEMA 4/IP65); VESA 100×100mm optional
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Certifications
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CE, UL, cUL, IEC 61010-1, IEC 61800-3, ATEX (Zone 2/22), FCC Class A
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Adopts a 15.6-inch IPS (In-Plane Switching) panel with 1920×1080 Full HD resolution and 90% NTSC color gamut, enabling precise rendering of complex process flowcharts, 2D animations (e.g., valve actuation, conveyor synchronization), and multi-parameter trend graphs (up to 16 variables overlaid). The PCAP touchscreen features a 3H anti-scratch coating (resistant to industrial tool abrasion), anti-glare (AG) film (reducing reflection by 80% in bright factories), and anti-fingerprint (AF) oleophobic layer—ensuring reliable operation with bare hands or thin industrial gloves (≤3mm). It delivers a touch response time <12ms, positioning accuracy ±1.5mm, and supports advanced gestures (tap, double-tap, swipe, pinch-to-zoom, rotate) for intuitive navigation across large-scale interfaces (e.g., switching between 8 water treatment modules or zooming into a specific sensor’s trend data).
- Processing Core: Equipped with a dual-core ARM Cortex-A9 processor (1.2GHz) paired with 2GB DDR3 RAM, optimized for multitasking in complex automation: simultaneous refresh of 50+ dynamic variables (≤500ms interval), real-time rendering of multi-zone process statuses, and smooth execution of conditional control logic. The 8GB eMMC Flash (industrial-grade, -25°C to 70°C operating range) provides secure storage for 200,000+ historical data points, 120+ process recipes, and firmware backups—with error correction code (ECC) and wear leveling to extend service life. Expansion via microSDXC (up to 64GB) supports long-term data logging (e.g., quarterly production metrics) or storage of large-format assets (e.g., high-resolution equipment maintenance manuals, 3D part diagrams).
- Interface & Connectivity: Features a comprehensive, redundant communication suite for critical applications:
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- 2×Gigabit Ethernet ports (supporting network redundancy via STP/RSTP and time synchronization via NTP) with protocols including Modbus TCP, PROFINET, EtherNet/IP, and OPC UA—enabling seamless integration with PLCs, SCADA systems (e.g., Eaton InsightHub), or cloud platforms (for remote monitoring and data analytics);
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- 2×galvanically isolated RS485 ports (2500V AC isolation) supporting Modbus RTU/ASCII—ideal for connecting to legacy sensors, drives, or distributed I/O modules in EMI-prone environments (e.g., near large pumps or motors);
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- 2×USB 2.0 Host ports for peripherals (barcode scanners, RFID readers, external SSDs for high-speed data export);
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- 1×USB 2.0 Device port for direct PC configuration (compatible with Eaton XV Designer Pro software);
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- 1×HDMI Out (1080p@60Hz) for dual-display setups (e.g., extending the HMI interface to a large screen in a control room for multi-operator visibility).
3.2 Functional Capabilities
- Complex Process Monitoring & Control: Compatible with Eaton’s XV Designer Pro software (supporting custom script editing via C#), offering 500+ industrial widgets (e.g., 3D-animated valves, PID tuning panels, production KPI dashboards, equipment health gauges) and support for vector graphics (SVG) and high-resolution images (PNG/JPEG). It can monitor up to 80 dynamic variables (e.g., water treatment pH levels, assembly line torque readings, HVAC airflow rates) and execute 30+ commands—with cross-module interlock logic (e.g., pausing the disinfection module if the filtration module detects a clog, or adjusting conveyor speed based on component availability in upstream stations). The interface supports multi-language switching (up to 12 languages) and customizable user roles (4 levels: Operator, Technician, Engineer, Supervisor) to align with global factory operations and access control requirements.
- Advanced Fault Diagnostics & Alarming: Integrates a 4-tier alarm system (Information/Warning/Fault/Emergency) with detailed logging (storing up to 1,000 historical alarms with timestamps, device IDs, fault codes, and snapshot data). Alerts include: color-coded screen pop-ups (blue/amber/red/black), audible buzzers (90dB@1m, adjustable volume), remote notifications (via Ethernet to maintenance dashboards or mobile apps), and visual indicators (flashing module icons on the main interface). It automatically detects issues such as Ethernet packet loss, PLC communication failure, power voltage deviations (outside 24V±15%), touchscreen drift, and component overheating (≥65°C)—with step-by-step troubleshooting guides (e.g., “Check Gigabit Ethernet Cable for Cat6 Compliance,” “Verify RS485 Bus Termination Resistance at Both Ends”) to accelerate fault resolution and minimize downtime.
- Data Management & Compliance: Supports flexible data logging with configurable intervals (100ms–24h) for 20+ key parameters, with storage options including local eMMC/microSD, network servers (via FTP/SMB), or cloud platforms (via OPC UA). Logged data is compressed (saving 50% storage space) and encrypted (AES-256) for security, and can be exported in CSV/Excel/PDF format for analysis (e.g., OEE calculation, energy consumption optimization, compliance reporting). It meets regulatory requirements such as ATEX Zone 2/22 (for hazardous areas) and GMP guidelines (for pharmaceutical production)—with audit trails recording all user operations (e.g., parameter changes, alarm acknowledgments) and electronic signature support for critical actions (e.g., recipe activation, system shutdown).
3.3 Environmental & Mechanical Compliance
- Rugged Durability: Undergoes rigorous testing per IEC 60068-2 standards: temperature cycling (-10°C to 60°C, 10 cycles), vibration testing (10–500Hz, 0.5g acceleration for 2h per axis), shock testing (15g acceleration, 11ms half-sine pulse), and humidity testing (40°C/90% RH for 500h). The front panel’s IP65 rating withstands low-pressure water jets (6.3mm nozzle, 10L/min flow rate at 3m distance) and dust ingress—suitable for environments requiring regular cleaning (e.g., food processing facilities) or dusty industrial settings (e.g., cement production plants). The rear housing uses flame-retardant aluminum alloy (UL94 V-0) to enhance heat dissipation and mechanical strength, ensuring stable performance even in high-temperature environments.
- EMI/EMC Immunity: Complies with EN 61000-6-2 (industrial immunity) and EN 61000-6-4 (industrial emissions), withstanding conducted interference (10V/m, 80MHz–1GHz) and electrostatic discharge (ESD) up to 8kV (contact discharge) and 15kV (air discharge). It also meets CISPR 22 Class B standards for electromagnetic radiation—ensuring no interference with nearby sensitive equipment (e.g., precision sensors, communication modules) in dense automation environments.
4. Product Features
4.1 15.6-Inch Full HD IPS Display for Multi-Zone Visualization
The large-format screen (4× larger than 7-inch HMIs) and 1920×1080 resolution enable simultaneous display of 8–12 process modules or 16+ real-time trend graphs—eliminating the need for frequent page switching and improving operator situational awareness in complex systems (e.g., monitoring all stages of a water treatment process at a glance). The IPS panel’s 178° wide viewing angle ensures clear visibility from multiple positions, making it ideal for control rooms with 2–3 operators.
4.2 Dual Redundant Ethernet for Uninterrupted Communication
Two Gigabit Ethernet ports with STP/RSTP support provide communication redundancy—critical for mission-critical processes (e.g., pharmaceutical batch production) where network downtime could lead to product loss, safety risks, or regulatory non-compliance. If one Ethernet path fails, the HMI automatically switches to the backup, ensuring continuous data transmission.
4.3 Balanced Performance & Cost for Mid-Scale Automation
The 1.2GHz dual-core processor and 2GB RAM deliver sufficient computing power for complex monitoring (e.g., 80 variables) and basic control logic, while avoiding the premium cost of high-end HMIs with quad-core processors. This makes it a cost-effective choice for medium-sized manufacturers or facilities with centralized control needs but limited budgets.
4.4 Industrial-Grade Reliability for Harsh Conditions
With an operating temperature range of -10°C to 60°C, IP65 front panel, and robust EMI immunity, the HMI performs reliably in challenging environments—from cold storage auxiliary control panels (-10°C) to hot manufacturing workshops (60°C) or humid water treatment plants. The 50,000-hour backlight life also reduces maintenance frequency and total cost of ownership over the product’s lifecycle.
5. Other Eaton HMI Models
- Eaton XV-102-B5-35TQRC-10: 5.7-inch ultra-compact HMI (QVGA, Ethernet) for micro-automation (e.g., smart mini-pumps) where space is the top priority.
- Eaton XV-232-57BAS-1-10: 7-inch entry-level HMI (WVGA, resistive touch) for basic small-equipment control (e.g., single-pump stations) in budget-constrained scenarios.
- Eaton XV-252-57MPN-1-10: 7-inch mid-tier HMI (WVGA, PCAP touch, dual Ethernet) for modular systems (e.g., distributed pump stations) needing redundant connectivity and a wider temperature range (-20°C to 60°C).
- Eaton XV-303-70-C00-A00-1B: 7-inch mid-range HMI (WVGA, PCAP touch, single Ethernet) for small-to-medium equipment (e.g., CNC lathes) requiring enhanced visualization but limited space.
- Eaton XV-460-12TSB-1-10: 12-inch high-end HMI (Full HD, quad-core) for mission-critical systems (e.g., automotive assembly lines) requiring advanced computing power, predictive diagnostics, and 4K output.
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