Eaton XV-363-57-C00-A00-1B Product Introduction
1. Product Description
The Eaton XV-363-57-C00-A00-1B is a mid-to-high-end 5.7-inch industrial Human-Machine Interface (HMI) engineered for compact critical automation systems, where space constraints, high reliability, and multi-protocol integration are non-negotiable requirements. It is purpose-built for scenarios including precision instrument control (e.g., laboratory analytical equipment, medical device processing modules), small-scale modular machinery (e.g., miniature robotic arms, compact 3D printing systems), and embedded industrial applications (e.g., aerospace component testing stations, automotive sensor calibration units).
As a high-performance compact solution in Eaton’s HMI portfolio, this model differentiates itself with its ultra-compact form factor (fitting into 100mm-wide enclosures), rugged IR touch technology (resisting oil, dust, and frequent cleaning), and dual redundant communication ports (ensuring uninterrupted data transmission for critical processes). It seamlessly integrates with Eaton’s mid-to-high-tier PLCs (e.g., XC-CPU401, XC-CPU601) and third-party precision controllers (e.g., Siemens S7-1200 Compact, Rockwell Micro870), making it the preferred choice for industries like aerospace, medical device manufacturing, and laboratory automation—where standard-sized HMIs are too bulky, and entry-level compact HMIs lack the required reliability. Whether deployed in cleanrooms, embedded machinery enclosures, or portable test units, it maintains consistent performance under extreme conditions like narrow temperature fluctuations (-10°C to 60°C), exposure to corrosive cleaning agents, and 24/7 continuous operation.
2. Product Parameters
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Parameter
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Specification
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Product Type
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5.7-inch Mid-to-High-End Industrial HMI
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Display Size
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5.7 inches, 4:3 aspect ratio
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Resolution
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640×480 pixels (VGA)
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Touch Technology
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Infrared (IR) multi-touch (5-point operation; glove-compatible ≤5mm; anti-scratch safety glass, 7H pencil hardness)
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Processor
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Dual-core ARM Cortex-A9, 1.2GHz
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Memory Configuration
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1GB DDR3 RAM; 8GB industrial eMMC Flash; expandable to 32GB via microSD card
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Operating System
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Industrial-Grade Linux (Kernel 4.19) / Windows Embedded Compact 7 (WEC7) (dual-option, license-dependent)
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Communication Interfaces
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2×Ethernet (10/100Mbps, Modbus TCP/IP, Ethernet/IP, PROFINET RT); 2×RS485 (galvanically isolated, Modbus RTU/ASCII); 1×RS232; 1×CANopen; 2×USB 2.0 Host; 1×USB 2.0 Device (for configuration); 1×HDMI Out (720p@30Hz)
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Display Performance
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Brightness: 400cd/m² (adjustable to 80cd/m² for dark environments); Contrast: 1200:1; Viewing Angle: 160°(H)/140°(V); Backlight Life: ≥50,000 hours; Color Support: 16.7 million colors (24-bit)
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Power Supply
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24V DC (18–30V DC range); reverse polarity/overvoltage/overcurrent/short-circuit protection
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Power Consumption
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≤8W (max load, no external peripherals connected)
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Operating Temperature
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-10°C – 60°C
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Storage Temperature
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-30°C – 70°C
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Relative Humidity
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5% – 95% (non-condensing, per IEC 60068-2-3; 40°C/90% RH for 500h)
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Protection Rating
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Front Panel: IP66; Rear Panel: IP20; Housing: IK08 impact resistance
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Dimensions (W×H×D)
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145mm×115mm×42mm
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Mounting Type
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Front panel-mount / DIN rail mount (optional adapter); compatible with NEMA 4/4X/IP66 enclosures
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Certifications
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CE, UL 508, cUL, IEC 61010-1, IEC 61508 (SIL 1), ATEX Zone 2, FCC Class A, ISO 13485 (medical device compatible)
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Features a 5.7-inch high-contrast TFT panel with 640×480 VGA resolution—optimized for clear rendering of precision process data (e.g., sensor calibration values, robotic arm position coordinates) and detailed 2D animations (e.g., micro-machinery internal workflows, fluid flow diagrams). The 400cd/m² adjustable brightness ensures visibility in bright cleanrooms or dark embedded enclosures, while the 1200:1 contrast ratio delivers sharp text for small parameter readouts (e.g., chemical concentration levels, temperature differentials of ±0.1°C). The IR touchscreen eliminates physical contact points, outperforming PCAP/resistive solutions in harsh compact environments: it works reliably with thick gloves (up to 5mm), after high-pressure washing (IP66-rated), and even if the screen is scratched (7H safety glass). With <10ms response time and ±1.5mm positioning accuracy, it supports precise gestures like pinch-to-zoom (for trend graphs) and tap-to-select (for calibration points)—critical for precision instrument control.
- Processing & Storage Core: Equipped with a 1.2GHz dual-core ARM Cortex-A9 processor paired with 1GB DDR3 RAM—designed to handle compute-intensive tasks in compact form factors, such as real-time data acquisition (50+ variables), video streaming from 2–3 micro-cameras (for quality inspection), and complex control logic (e.g., closed-loop PID control for temperature/pressure regulation). The 8GB industrial-grade eMMC Flash (operating range: -30°C to 70°C) provides secure storage for 200,000+ historical data points, 100+ process recipes, and dual-image firmware (for fail-safe updates)—with built-in Error Correction Code (ECC) and wear leveling to prevent data corruption and extend lifespan. A microSD card slot (up to 32GB) extends storage for long-term logging (e.g., 6 months of hourly test data) or large-format assets (e.g., equipment calibration guides, 2D part diagrams).
- Compact Enterprise-Grade Communication Suite: Designed for seamless integration with precision automation ecosystems, it includes:
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- Dual Redundant Ethernet: Supports network redundancy (STP/RSTP) and time synchronization (SNTP), with native compatibility for Modbus TCP, Ethernet/IP, and PROFINET RT—enabling reliable communication with PLCs and test equipment in critical applications (e.g., medical device processing);
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- Serial & Fieldbus Interfaces: 2×galvanically isolated RS485 ports (2500V AC isolation) for legacy sensors/drives (e.g., precision pressure transducers), 1×RS232 for local configuration or connecting to serial printers, and 1×CANopen port for integrating micro-robotic arms;
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- USB & HDMI Connectivity: 2×USB 2.0 Host ports for peripherals like barcode scanners (for sample tracking) or external storage drives; 1×USB 2.0 Device port for direct PC programming via Eaton’s GALILEO Pro software; 1×HDMI Out port for connecting an external monitor (e.g., for technicians to view detailed test data).
3.2 Functional Capabilities
- Precision Control & Embedded Monitoring: Compatible with Eaton’s GALILEO Pro and CODESYS V3 programming environments, offering 800+ industrial widgets including advanced trend charts (tracking 8+ variables over time), calibration tools (for sensor accuracy adjustment), and custom HMI screens (for operator-specific workflows). The HMI can monitor up to 80 dynamic parameters (e.g., robotic arm joint angles, analytical equipment sample temperatures) and execute 30+ sequential commands—with cross-system interlock logic (e.g., pausing a test if a sensor deviates from calibration, or shutting down a module if pressure exceeds safe limits). The interface supports 12 languages (English, Spanish, German, French, Chinese, Japanese, Korean, Portuguese, Russian, Italian, Dutch, Swedish) and 6 user roles (from Operator to Quality Assurance), with role-based access control for critical functions (e.g., calibration, recipe modification) and electronic signature support for compliance with FDA 21 CFR Part 11.
- Advanced Fault Diagnostics for Compact Systems: Integrates a 4-tier alarm system (Information/Warning/Fault/Emergency) with 5,000-event historical logging (timestamped to 1ms precision). Alerts are delivered through multiple channels:
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- Color-coded screen overlays (customizable for industry-specific standards, e.g., red for calibration failure, yellow for low sample volume);
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- Adjustable-volume buzzers (90dB@1m, 3 user-selectable tones);
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- Email notifications (via Ethernet to plant mail servers or technician inboxes);
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- PLC interlocks (for automatic shutdown of hazardous processes);
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- Remote alerts to Eaton’s Asset Health Monitoring platform (for predictive maintenance, e.g., alerting to replace a failing backlight before it disrupts a test).
The built-in diagnostic engine proactively monitors hardware health (e.g., touchscreen calibration, Ethernet port errors) and communication status, providing maintenance prompts (e.g., “Recalibrate touchscreen in 30 days” or “Check RS485 wiring for noise”) to reduce unplanned downtime by up to 40%.
- Regulatory Compliance & Data Security: Meets strict industry standards including IEC 61508 (SIL 1) for functional safety, ATEX Zone 2 for hazardous areas, ISO 13485 for medical device compatibility, and FDA 21 CFR Part 11 for laboratory/testing applications. Data security features include:
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- AES-256 encryption for logged data, recipe files, and communication with 上位 systems;
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- 6-digit password protection with automatic lockout after 5 failed attempts and password expiration (configurable to 30–60 days);
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- Detailed audit trails recording all user actions (e.g., calibration changes, alarm acknowledgments) with timestamp, user ID, and IP address;
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- Application whitelisting (preventing unauthorized software installation) and firmware integrity checks (detecting tampering);
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- Secure boot (ensuring only authenticated firmware is loaded during startup).
3.3 Environmental & Mechanical Reliability
- Durability for Compact Critical Environments: Undergoes rigorous testing per IEC 60068-2 standards to ensure resilience:
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- Temperature Cycling: -10°C to 60°C (15 cycles) to handle cleanroom temperature controls and embedded enclosure heat buildup;
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- Vibration Resistance: 10–1000Hz (1g acceleration, 2h per axis) to withstand vibration from micro-robotic arms or analytical equipment;
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- Shock Testing: 20g acceleration (11ms half-sine pulse) to survive accidental impacts during installation in portable test units;
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- Ingress Protection: IP66 front panel resists high-pressure water jets (80L/min, 8bar pressure) and dust ingress—suitable for medical device cleaning (with disinfectants) and laboratory environments (exposure to powdered samples).
The reinforced plastic housing (UL94 V-0 flame rating) with aluminum heat sinks provides efficient heat dissipation, maintaining performance at 60°C ambient temperature without forced cooling. It also includes a sealed connector compartment to prevent dust/water ingress into electrical connections.
- EMI Immunity for Precision Ecosystems: Complies with EN 61000-6-2 (industrial immunity) and CISPR 22 Class A (emissions), withstanding:
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- Electrostatic discharge (ESD): 12kV air, 8kV contact;
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- Conducted interference: 8V/m (80MHz–2GHz);
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- Radiated interference: 25V/m (80MHz–2GHz);
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- Surge immunity: 1kV (line-line), 2kV (line-ground) per IEC 61000-4-5.
This ensures stable operation near precision equipment like mass spectrometers, laser scanners, or microcontrollers—preventing electromagnetic interference that could disrupt calibration or test results.
4. Product Features
4.1 Ultra-Compact Form Factor with Flexible Mounting
At 145mm×115mm×42mm, it fits into embedded enclosures and DIN rail systems—critical for applications like medical device modules or aerospace test stations where space is extremely limited. The optional DIN rail mount adapter eliminates the need for custom enclosure modifications.
4.2 IR Touch for Harsh Compact Environments
The IR touchscreen works reliably with thick gloves, after high-pressure cleaning, and in dusty conditions—outperforming PCAP/resistive touchscreens in precision industries (e.g., medical device manufacturing) where hygiene and durability are critical.
4.3 Dual Redundant Communication
Two Ethernet ports with PROFINET RT support provide communication redundancy—eliminating single points of failure in critical applications (e.g., laboratory testing, aerospace component calibration) where data loss could invalidate results or cause safety risks.
4.4 Regulatory Compliance for Specialized Industries
Certifications like ISO 13485 (medical device compatible), FDA 21 CFR Part 11, and ATEX Zone 2 make it suitable for specialized industries where non-compliance could result in regulatory penalties or compromised product quality.
5. Other Eaton HMI Models
- Eaton XV-102-D6-57TVR-10: 5.7-inch entry-level HMI (QVGA, resistive touch) for ultra-compact micro-automation (e.g., 3D printer control) in budget-sensitive scenarios.
- Eaton XV-102-H3-70TWRL-10: 7-inch entry-level HMI (WVGA, resistive touch) for basic small-equipment control (e.g., single-pump stations) in workshops.
- Eaton XV-152-D6-10TVR-10: 10.4-inch mid-range HMI (SVGA, PCAP touch) for multi-station systems (e.g., electronic component assembly lines) needing enhanced visualization.
- Eaton XV-303-10-B00-A00-1B: 10-inch mid-range HMI (WXGA, IPS panel) for mid-scale systems requiring wide-angle viewing (e.g., control rooms).
- Eaton XV-303-15-C00-A00-2B: 15-inch mid-to-high-end HMI (XGA, IPS panel) for large-scale centralized control (e.g., chemical processing plants).
- Eaton XV-363-57-C00-A00-1B: Current 5.7-inch mid-to-high-end model (VGA, IR touch) for compact critical applications (e.g., medical devices, aerospace test stations).
- Eaton XV-440-10TVB-1-10: 10.4-inch premium HMI (SVGA, IR touch) for mission-critical small-to-medium systems (e.g., CNC machining).
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