Eaton XV-440-10TVB-1-10 Product Introduction
1. Product Description
The Eaton XV-440-10TVB-1-10 is a premium 10.4-inch industrial Human-Machine Interface (HMI) engineered for mission-critical small-to-medium automation systems, where uncompromising reliability, multi-protocol integration, and rugged performance are non-negotiable. It is purpose-built for scenarios including precision manufacturing (e.g., CNC milling machines with multi-axis control, injection molding equipment with process parameter tuning), modular process industries (e.g., small-scale pharmaceutical blending units, chemical dosing systems), and intelligent logistics (e.g., automated warehouse sorting conveyors with real-time inventory tracking).
As a high-end model in Eaton’s HMI portfolio, this product stands out with its infrared (IR) touch technology (ideal for harsh environments with oil, dust, or frequent cleaning), dual redundant Gigabit Ethernet ports (ensuring uninterrupted communication for critical processes), and reinforced aluminum alloy housing (delivering superior heat dissipation and impact resistance). It seamlessly integrates with Eaton’s high-performance PLCs (e.g., XC-CPU601, XC-CPU801) and third-party enterprise-grade controllers (e.g., Siemens S7-1500, Rockwell ControlLogix 5570), making it the preferred choice for manufacturers upgrading from mid-tier HMIs to systems that require precise control, predictive diagnostics, and compliance with strict industry standards. Whether deployed in aerospace component factories, food processing facilities (with sanitization requirements), or electronics cleanrooms, it delivers consistent performance under extreme conditions like high vibration, temperature swings, and exposure to caustic cleaning agents.
2. Product Parameters
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Parameter
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Specification
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Product Type
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10.4-inch Premium Industrial HMI
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Display Size
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10.4 inches, 4:3 aspect ratio
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Resolution
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800×600 pixels (SVGA)
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Touch Technology
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Infrared (IR) multi-touch (10-point operation; glove-compatible ≤5mm; scratch-resistant safety glass, 7H hardness)
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Processor
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Quad-core ARM Cortex-A9, 1.2GHz
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Memory Configuration
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2GB DDR3 RAM; 8GB industrial eMMC Flash; expandable to 64GB via CompactFlash (CF) card
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Operating System
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Windows Embedded Standard 7 (WES7) / Industrial-Grade Linux (Kernel 4.19) (dual-option, license-dependent)
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Communication Interfaces
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2×Gigabit Ethernet (10/100/1000Mbps, Modbus TCP/IP, Ethernet/IP, PROFINET RT/IRT, OPC UA); 2×RS485 (galvanically isolated, Modbus RTU/ASCII); 1×RS232; 1×CANopen; 2×USB 2.0 Host; 1×USB 3.0 Device (for high-speed configuration)
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Display Performance
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Brightness: 500cd/m² (adjustable to 100cd/m² for dark environments); Contrast: 1200:1; Viewing Angle: 170°(H)/160°(V); Backlight Life: ≥60,000 hours; Color Support: 16.7 million colors (24-bit)
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Power Supply
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24V DC (18–36V DC range); reverse polarity/overvoltage/overcurrent/short-circuit protection
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Power Consumption
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≤15W (max load, no external peripherals connected)
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Operating Temperature
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-20°C – 65°C
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Storage Temperature
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-30°C – 75°C
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Relative Humidity
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5% – 95% (non-condensing, per IEC 60068-2-3; 40°C/90% RH for 1000h)
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Protection Rating
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Front Panel: IP66; Rear Panel: IP20; Housing: IK10 impact resistance
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Dimensions (W×H×D)
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265mm×215mm×50mm
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Mounting Type
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Front panel-mount; compatible with NEMA 4/4X/IP66 enclosures
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Certifications
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CE, UL 508, cUL, IEC 61010-1, IEC 61508 (SIL 2), ATEX Zone 2, FCC Class A, DNV-GL Marine Approval
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Features a 10.4-inch TFT panel with 800×600 SVGA resolution—optimized for displaying detailed process data (e.g., multi-axis CNC position coordinates, pharmaceutical blending ratios) and complex 2D animations (e.g., conveyor sorting sequences, valve actuation timelines). The 500cd/m² adjustable brightness ensures visibility in direct sunlight (e.g., outdoor storage yards) or dark environments (e.g., cleanrooms with low ambient light), while the 1200:1 contrast ratio delivers sharp text and icons for small parameter readouts (e.g., tool temperature, pressure values). The IR touchscreen eliminates physical contact points, outperforming PCAP/resistive solutions in harsh conditions: it works reliably with oil-covered gloves, after high-pressure washing (IP66-rated), and even if the screen is scratched (7H safety glass). With <8ms response time and ±1mm positioning accuracy, it supports precise gestures like pinch-to-zoom (for trend graphs) and drag-and-drop (for recipe editing).
- Processing & Storage Core: Equipped with a 1.2GHz quad-core ARM Cortex-A9 processor paired with 2GB DDR3 RAM—designed to handle compute-intensive tasks like real-time data acquisition (100+ variables), video streaming (e.g., machine vision camera feeds for quality inspection), and complex control logic (e.g., cascading PID loops for temperature/pressure regulation). The 8GB industrial-grade eMMC Flash (operating range: -30°C to 75°C) provides secure storage for 300,000+ historical data points, 150+ process recipes, and firmware backups—with built-in ECC (Error Correction Code) and wear leveling to prevent data corruption and extend lifespan. Expansion via CompactFlash (up to 64GB) supports long-term logging (e.g., 12 months of hourly production metrics) and redundancy for critical applications (e.g., dual-image firmware for fail-safe updates).
- Enterprise-Grade Communication Suite: Designed for seamless integration with mixed automation ecosystems, it includes:
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- Dual Gigabit Ethernet: Supports network redundancy (STP/RSTP) and time synchronization (PTPv2), with native compatibility for Modbus TCP, Ethernet/IP, PROFINET RT/IRT (for real-time motion control), and OPC UA (for cloud connectivity to platforms like Eaton InsightHub or MES systems);
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- Serial & Fieldbus Interfaces: 2×galvanically isolated RS485 ports (2500V AC isolation) for legacy sensors/drives, 1×RS232 for local configuration, and 1×CANopen port for connecting to mobile machinery (e.g., automated guided vehicles);
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- High-Speed USB: 2×USB 2.0 Host ports for peripherals like barcode scanners/RFID readers and 1×USB 3.0 Device port for 10× faster configuration (loading large project files) compared to USB 2.0.
3.2 Functional Capabilities
- Precision Control & Advanced Visualization: Compatible with Eaton’s GALILEO Pro and CODESYS V3 programming environments, offering 1000+ industrial widgets including 3D-animated process models, advanced trend charts (tracking 10+ variables over time), and custom HMI screens (for operator-specific workflows). It can monitor up to 120 dynamic parameters (e.g., CNC spindle speed, chemical pH level, conveyor throughput) and execute 40+ sequential commands—with cross-system interlock logic (e.g., halting injection molding if temperature deviates by ±2°C, or stopping sorting if barcode read fails). The interface supports 16 configurable languages and 8 user roles (from Operator to Plant Manager), with role-based access control for critical functions (e.g., recipe modification, emergency shutdown) and electronic signature support for compliance with FDA 21 CFR Part 11.
- Predictive Diagnostics & Alarming: Integrates a 5-tier alarm system (Information/Warning/Fault/Emergency/Critical) with 5,000-event historical logging (timestamped to 1ms precision). Alerts are delivered through multiple channels:
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- Color-coded screen overlays (customizable for industry-specific standards);
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- Adjustable-volume buzzers (110dB@1m, 5 user-selectable tones);
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- Email/SMS notifications (via Ethernet to plant mail servers);
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- PLC interlocks (for automatic shutdown of hazardous processes);
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- Remote alerts to Eaton’s Asset Health Monitoring platform.
The built-in diagnostic engine proactively monitors hardware health (e.g., backlight degradation, Ethernet port errors) and communication status, providing predictive maintenance prompts (e.g., “Replace backlight in 60 days” or “Clean IR touch sensors”) to reduce unplanned downtime by up to 50%.
- Regulatory Compliance & Data Security: Meets strict industry standards including IEC 61508 (SIL 2) for functional safety, ATEX Zone 2 for hazardous areas, and FDA 21 CFR Part 11 for pharmaceutical/medical device manufacturing. Data security features include:
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- AES-256 encryption for logged data and recipe files;
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- 8-digit password protection with automatic lockout after 5 failed attempts;
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- Detailed audit trails recording all user actions (e.g., parameter changes, alarm acknowledgments) with timestamp and user ID;
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- Application whitelisting (preventing unauthorized software installation) and firmware integrity checks (detecting tampering).
3.3 Environmental & Mechanical Reliability
- Durability for Extreme Conditions: Undergoes rigorous testing per IEC 60068-2 standards to ensure resilience:
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- Temperature Cycling: -20°C to 65°C (20 cycles) to handle unheated warehouses, cold storage facilities, and warm production areas;
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- Vibration Resistance: 10–2000Hz (1.5g acceleration, 4h per axis) to withstand vibration from CNC machines, pumps, and motors;
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- Shock Testing: 30g acceleration (11ms half-sine pulse) to survive accidental impacts during installation or maintenance;
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- Ingress Protection: IP66 front panel resists high-pressure water jets (100L/min, 10bar pressure) and dust ingress—suitable for food processing facilities (daily sanitization with caustic agents) and outdoor applications.
The aluminum alloy housing (UL94 V-0 flame rating) provides superior heat dissipation compared to plastic housings, maintaining performance at 65°C ambient temperature without forced cooling.
- EMI Immunity for Industrial Ecosystems: Complies with EN 61000-6-2 (industrial immunity) and CISPR 22 Class A (emissions), withstanding:
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- Electrostatic discharge (ESD): 15kV air, 8kV contact;
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- Conducted interference: 10V/m (80MHz–2GHz);
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- Radiated interference: 30V/m (80MHz–1GHz).
This ensures stable operation near high-noise equipment like VFDs, welders, and MRI machines—preventing glitches in data acquisition or false alarms that could disrupt critical processes.
4. Product Features
4.1 IR Touch for Harsh Environment Reliability
Unlike capacitive/resistive alternatives, IR touch technology remains functional even with oil, water, or scratches on the screen—eliminating 95% of touch-related downtime in manufacturing, pharmaceutical, and food processing industries. The IP66 rating further extends usability in wet or dusty environments.
4.2 Dual Redundant Ethernet for Uninterrupted Operation
Two Gigabit Ethernet ports with PROFINET IRT and OPC UA support provide communication redundancy—critical for applications like CNC machining or pharmaceutical blending, where network downtime could lead to product defects, safety risks, or regulatory non-compliance.
4.3 Wide Temperature Range for Versatile Deployment
With an operating range of -20°C to 65°C, it outperforms mid-tier HMIs (typically 0°C–50°C) and can be deployed in cold storage facilities (e.g., food processing), unheated warehouses, or warm production areas (e.g., foundries) without additional cooling/heating.
4.4 Compliance with Strict Industry Standards
Certifications like IEC 61508 (SIL 2), ATEX Zone 2, and FDA 21 CFR Part 11 make it suitable for high-risk industries where non-compliance could result in fines, production halts, or safety incidents.
5. Other Eaton HMI Models
- Eaton XV-102-D0-57TVR-10: 5.7-inch entry-level HMI (QVGA, resistive touch) for ultra-compact micro-automation (e.g., 3D printer control, micro-pump monitoring) in space-constrained scenarios.
- Eaton XV-232-57BAS-1-13-1: 7-inch entry-level HMI (WVGA, resistive touch) for basic small-equipment control (e.g., single-pump stations) in budget-sensitive scenarios.
- Eaton XV-152-D6-10TVRC-10: 10.4-inch mid-range HMI (SVGA, PCAP touch) for multi-station systems (e.g., electronic component assembly lines) needing enhanced visualization but not premium durability.
- Eaton XV-440-10TVB-1-10: Current 10.4-inch premium HMI (SVGA, IR touch) for mission-critical small-to-medium systems requiring reliability and compliance.
- Eaton XV-460-15TXB-1-20: 15.6-inch flagship HMI (Full HD, IR touch, quad-core) for large-scale critical systems (e.g., automotive assembly lines, power plants) needing industrial-grade redundancy and high performance.
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