Eaton XV-460-15TXB-1-20 Product Introduction
1. Product Description
The Eaton XV-460-15TXB-1-20 is a flagship 15.6-inch industrial Human-Machine Interface (HMI) from Eaton’s XV400 premium series, engineered to deliver ultra-reliable operation, multi-protocol integration, and high-performance visualization for mission-critical automation systems. It is purpose-built for scenarios including large-scale discrete manufacturing (e.g., automotive body-in-white assembly lines with 20+ robotic stations), centralized energy management (e.g., thermal power plant turbine control rooms), and complex process industries (e.g., petrochemical refining with multi-stage reaction units).
As the pinnacle of Eaton’s HMI portfolio, this model distinguishes itself through infrared touch technology (ideal for harsh, high-particulate environments), modular communication capabilities (supporting license-upgradable protocols), and rugged metal construction—addressing the uncompromising reliability demands of 24/7 industrial operations. It seamlessly integrates with Eaton’s high-end PLCs (e.g., XC-CPU800) and third-party enterprise-grade controllers (e.g., Siemens S7-400, Rockwell ControlLogix 5580), making it the preferred choice for retrofitting legacy control centers or building new automation platforms where operational downtime directly impacts production capacity and safety. Whether deployed in smelting workshops, power generation facilities, or heavy machinery plants, it delivers consistent performance under extreme conditions ranging from high vibration to electromagnetic interference.
2. Product Parameters
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Parameter
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Specification
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Product Type
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15.6-inch Flagship Industrial HMI
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Display Size
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15.6 inches, 16:9 widescreen
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Resolution
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1920×1080 pixels (Full HD)
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Touch Technology
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Infrared (IR) multi-touch (10-point operation; glove-compatible ≤5mm; scratch-resistant laminated safety glass)
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Processor
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Quad-core ARM Cortex-A9, 1.6GHz
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Memory Configuration
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4GB DDR3 RAM; 16GB industrial eMMC Flash; expandable to 128GB via CompactFlash (CF) card
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Operating System
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Windows CE 5.0 Core (preinstalled on CF card; license required)
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Communication Interfaces
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2×Gigabit Ethernet (10/100/1000Mbps, Modbus TCP/IP, Ethernet/IP, PROFINET RT); 2×RS485 (galvanically isolated, Modbus RTU); 1×RS232; 1×CAN/easyNET; 2×USB 2.0 Host; 1×USB Device
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Display Performance
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Brightness: 500cd/m²; Contrast: 1500:1; Viewing Angle: 170°(H)/160°(V); Backlight Life: ≥60,000 hours; Color Support: 65,536 or 256 adjustable colors
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Power Supply
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24V DC (18–32V DC range); reverse polarity/overvoltage/overcurrent protection
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Power Consumption
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≤22W (max load, without external peripherals)
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Operating Temperature
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-15°C – 65°C
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Storage Temperature
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-30°C – 75°C
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Relative Humidity
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5% – 95% (non-condensing, IEC 60068-2-3)
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Protection Rating
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Front Panel: IP65; Rear Panel: IP20; Metal Enclosure: IK10 impact resistance
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Dimensions (W×H×D)
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386mm×254mm×52mm
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Mounting Type
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Front panel-mount; compatible with NEMA 4/IP65 enclosures
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Certifications
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CE, UL 508, cUL, IEC 61010-1, FCC Class A, DNV-GL Marine Approval
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Adopts a 15.6-inch TFT panel with 1920×1080 Full HD resolution, optimized for clear rendering of complex 2D/3D process animations (e.g., robotic arm movement sequences, turbine blade rotation) and multi-zone KPI dashboards. The infrared touch technology eliminates physical contact points, outperforming resistive/PCAP solutions in environments with oil contamination, metal shavings, or frequent high-pressure washing. The laminated safety glass front (3H hardness) resists scratches from industrial tools, while the anti-reflective coating reduces glare by 85% in brightly lit control rooms. It supports precise gesture control (tap, swipe, pinch-to-zoom) with <10ms response time and ±1mm positioning accuracy—critical for operators adjusting multi-axis robot parameters or navigating nested process menus.
- Processing & Storage Core: Equipped with a 1.6GHz quad-core ARM Cortex-A9 processor paired with 4GB DDR3 RAM, delivering 2.5× the computing power of mid-range models. This configuration enables simultaneous handling of 120+ dynamic variables (refresh interval ≤200ms), real-time video streaming (e.g., machine vision camera feeds), and complex control logic execution. The 16GB industrial-grade eMMC Flash (operating range -30°C to 75°C) provides secure storage for 500,000+ historical data points and 200+ process recipes, with built-in ECC (Error Correction Code) to prevent data corruption during power fluctuations. Expansion via CompactFlash (up to 128GB) supports long-term data logging (e.g., 12 months of hourly production metrics) and firmware redundancy for fail-safe updates.
- Modular Communication Suite: Features a license-upgradable interface system designed for enterprise integration:
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- Dual Gigabit Ethernet: Supports network redundancy (STP/RSTP) and time synchronization (NTP), with native compatibility for Modbus TCP, Ethernet/IP, and PROFINET RT—enabling seamless connection to DCS systems (e.g., Siemens PCS 7) and cloud platforms (e.g., Eaton InsightHub);
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- Serial Interfaces: 2×galvanically isolated RS485 ports (2500V AC isolation) for legacy sensors/drives and 1×RS232 for local configuration, plus a CAN/easyNET port for connecting to mobile machinery controllers;
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- USB Connectivity: 2×USB 2.0 Host ports for barcode scanners/RFID readers and 1×USB Device port for direct PC programming via Eaton’s GALILEO visualization software.
3.2 Functional Capabilities
- Enterprise-Grade Visualization & Control: Compatible with GALILEO WebVisu and CODESYS V3 programming environments, offering 800+ industrial widgets (3D valves, PID tuning panels, machine health thermographs) and support for SVG vector graphics. It can monitor up to 150 dynamic parameters (e.g., weld current, steam pressure, robot torque) and execute 50+ sequential commands—with cross-system interlock logic (e.g., halting assembly line if torque sensor detects defect, or shutting down fuel feed if turbine vibration exceeds threshold). The interface supports 16 configurable languages and 8 user roles (from Operator to Plant Manager), with role-based access control for critical functions (e.g., recipe modification, emergency shutdown).
- Predictive Diagnostics & Alarming: Integrates a 5-tier alarm system (Information/Warning/Fault/Emergency/Critical) with 2,000-event historical logging (timestamped to 1ms precision). Alerts include: color-coded screen overlays, adjustable-volume buzzers (100dB@1m), email/SMS notifications, and PLC interlocks. The built-in diagnostic engine proactively monitors hardware health (e.g., backlight degradation, Ethernet port errors) and communication status, providing predictive maintenance prompts (e.g., “Replace backlight in 30 days” or “Check CAN bus termination”) to reduce unplanned downtime by up to 40%.
- Regulatory Compliance & Security: Meets strict industry standards including IEC 61508 (SIL 2) for functional safety and ATEX Zone 2 for hazardous areas. Data security features include AES-256 encryption for logged data, 8-digit password protection, and detailed audit trails recording all user actions (e.g., parameter changes, alarm acknowledgments). The Windows CE operating system supports application whitelisting, preventing unauthorized software installation in secure environments like nuclear power facilities.
3.3 Environmental Resilience
- Mechanical Durability: Undergoes rigorous testing per IEC 60068-2: temperature cycling (-15°C to 65°C, 20 cycles), vibration resistance (10–1000Hz, 1g acceleration for 4h per axis), and shock testing (20g acceleration, 11ms half-sine pulse). The die-cast aluminum enclosure (UL94 V-0 flame rating) provides superior heat dissipation compared to plastic housings, maintaining performance at 65°C ambient temperature without forced cooling. The IP65 front panel withstands low-pressure water jets (80–100L/min flow rate) and dust ingress—suitable for steel mills and food processing facilities requiring daily sanitization.
- EMC Immunity: Complies with EN 61000-6-2 (industrial immunity) and CISPR 22 Class A (emissions), withstanding electrostatic discharge (15kV air, 8kV contact) and conducted interference (10V/m, 80MHz–2GHz). This ensures stable operation near high-power motors, welders, and other EMI sources common in heavy industry.
4. Product Features
4.1 Infrared Touch for Harsh Environment Reliability
Unlike capacitive/resistive alternatives, IR touch technology remains functional even with oil, water, or debris on the screen—eliminating 90% of touch-related downtime in manufacturing environments. The scratch-resistant safety glass further extends service life in settings with frequent tool contact.
4.2 Quad-Core Performance for Multi-Task Processing
The 1.6GHz quad-core processor enables simultaneous handling of real-time data processing, video monitoring, and control logic—critical for operators managing complex systems like automotive assembly lines where split-second decisions are required.
4.3 License-Upgradable Protocols for Future-Proofing
Users can add support for additional protocols (e.g., PROFIBUS, EtherCAT) via software licenses, avoiding hardware replacement when integrating new equipment. This modularity reduces total cost of ownership by 30% over 5 years compared to fixed-interface HMIs.
4.4 Industrial-Grade Redundancy for Mission-Critical Use
Dual Ethernet ports, CF card firmware redundancy, and predictive diagnostics ensure <0.1% annual downtime—meeting the reliability requirements of power generation, oil & gas, and other industries where outages cause significant financial losses.
5. Other Eaton HMI Models
- Eaton XV-102-B5-35TQRC-10: 3.5-inch ultra-compact HMI (QVGA, basic Ethernet) for micro-automation (e.g., smart pumps, small sensors) in space-constrained applications.
- Eaton XV-232-57BAS-1-10: 7-inch entry-level HMI (WVGA, resistive touch) for standalone equipment (e.g., packaging machines) in budget-sensitive scenarios.
- Eaton XV-303-15-C02-A00-1B: 15.6-inch mid-range HMI (Full HD, PCAP touch) for medium-scale systems (e.g., water treatment skids) needing balanced performance and cost.
- Eaton XV-440-10TVB-1-20: 10.4-inch premium HMI (SVGA, IR touch) for machine tools and robotic workcells requiring ruggedness without large-format display.
- Eaton XV-460-12TSB-1-10: 12.1-inch flagship HMI (SVGA, dual Ethernet) for distributed control systems (e.g., logistics conveyors) needing modular protocol support.
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