ABB 3BHB029573R0003 – Control Module for Industrial Automation

ABB 3BHB029573R0003 – Control Module for Industrial Automation

Product Overview
The ABB 3BHB029573R0003 is a high-performance control module designed for integration into ABB’s AC 800M series of industrial automation controllers. This module plays a critical role in process control systems, enabling precise management of industrial machinery, power generation, and complex automation applications. It is widely used in industries such as oil and gas, chemical processing, and energy management due to its reliability, scalability, and advanced communication capabilities.

Key Features

1. Advanced Processing Power
   • Processor: Integrates with AC 800M controllers to execute real-time control logic, data acquisition, and complex algorithms.
   • Memory: Supports extensive program storage and data handling for large-scale automation tasks.
2. Robust Communication
   • Protocol Support: Compatible with industry-standard protocols like PROFIBUS, Modbus, OPC UA, and IEC 61850 for seamless integration into SCADA, DCS, and PLC systems.
   • Redundancy: Optional redundancy configurations ensure uninterrupted operation in critical processes.
3. Modular Design
   • Expandability: Works with AC 800M I/O modules and communication interfaces for system scalability.
   • Hot-Swappable: Allows module replacement without shutting down the entire system.
4. High Reliability
   • Operating Temperature: Rated for -40°C to +70°C, suitable for harsh industrial environments.
   • Shock/Vibration Resistance: Built to withstand industrial-grade mechanical stress.
5. Safety & Compliance
   • Certifications: Meets global standards such as IEC 61131, SIL 2/3 (Safety Integrity Level), and ATEX for hazardous environments.
   • Cybersecurity: Includes hardware and software protections against unauthorized access.

Applications

• Process Control: Manages refining, chemical reactions, and batch processing in oil and gas plants.
• Power Generation: Controls turbines, boilers, and grid synchronization in power plants.
• Manufacturing: Coordinates robotic systems, assembly lines, and quality control in smart factories.
• Water Treatment: Monitors and adjusts pumping, filtration, and chemical dosing systems.

Technical Specifications

• Power Supply: 24 V DC (typical range: 19–30 V DC).
• Power Consumption: ≤ 5 W (depends on configuration).
• Communication Ports: Ethernet, serial, or fieldbus interfaces (varies by model).
• Mounting: DIN rail or panel-mounted within AC 800M controller racks.
• Dimensions: Standard modular size compatible with AC 800M chassis.

Advantages

• Seamless Integration: Fully compatible with ABB’s Automation Builder and 800xA control systems.
• Diagnostic Tools: Built-in self-diagnostics and fault logging for predictive maintenance.
• Long Lifecycle: ABB guarantees long-term availability and technical support for industrial users.

Typical Use Cases

• Upgrading legacy control systems to modern, networked automation platforms.
• Centralized control of distributed I/O in large-scale industrial plants.
• Implementing safety-critical shutdown systems in hazardous areas.

Ordering & Support

• Part Number: 3BHB029573R0003 (verify configuration with ABB or authorized distributors).
• Packaging: Supplied as a standalone module with installation guides.
• Documentation: Detailed manuals and configuration files available via ABB’s Automation Portal.