Introduction to ABB PFEA112-65 3BSE050091R65
3BSE050091R65 Product Overview
The ABB PFEA112-65 3BSE050091R65 is a high-performance tension control module belonging to the ABB PFEA series, specifically engineered for precise tension regulation in web and strip processing applications. As a core component of tension control systems, it is responsible for receiving and processing signals from tension sensors, executing advanced PID control algorithms, and outputting accurate control signals to actuators such as frequency converters. This module is designed to handle high-torque and high-speed tension control scenarios, ensuring stable tension output even under variable load conditions, which is essential for maintaining product quality in heavy-duty material processing lines. With a rugged modular structure and excellent anti-electromagnetic interference capability, it can adapt to harsh industrial environments such as steel mills, non-ferrous metal processing plants, and large-scale paper machines.
3BSE050091R65 Technical Specifications
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Product Model: PFEA112-65 3BSE050091R65
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Product Type: High-Performance Tension Control Module (PFEA Series)
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Core Functions: Web/strip tension control, advanced PID regulation, tension sensor signal processing, high-precision control signal output, fault self-diagnosis, tension status monitoring, parameter configuration, overload protection
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Input/Output Specifications: Analog input: 2 channels (4-20 mA, for tension sensor signal acquisition); Analog output: 2 channels (4-20 mA, for actuator control); Digital input: 4 channels (for control signals and status feedback); Digital output: 4 channels (for alarm and interlock control); Relay output: 1 channel (for emergency stop interlock)
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Power Supply: 24 V DC ±10% input (18-32 V DC range); Power consumption: ≤ 12 W; Built-in overcurrent, overvoltage protection and voltage stabilization circuit
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Control Performance: Control type: Advanced adaptive PID regulation; Tension control accuracy: ±0.3% FS; Response time: < 8 ms; Supports both open-loop and closed-loop control modes; Suitable for tension range: 0-500 kN
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Environmental Ratings: Operating temperature: -10°C to +60°C; Storage temperature: -25°C to +70°C; Relative humidity: 5%-95% (non-condensing); Protection class: IP20 (for cabinet installation); Vibration resistance: 10-150 Hz, 0.15 mm amplitude
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Mechanical & Installation: DIN rail-mounted design; Dimensions (approx.): 100 mm × 140 mm × 60 mm; Weight: approx. 0.45 kg; Pluggable terminals for easy maintenance; LED status indicators (power, operation, fault, tension stability)
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Communication Interfaces: Supports RS-485 serial communication; Compatible with Modbus RTU protocol; Enables data exchange with upper-level controllers and HMI devices; Supports remote parameter configuration and monitoring
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Compatibility: Fully compatible with ABB tension sensors (such as PFTL, PFCL series); Seamless integration with ABB AC800 series controllers and ACS series frequency converters; Supports connection with third-party sensors and actuators via standard signals
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Certifications & Compliance: CE certified; Complies with IEC 61131-2 industrial control standards; Passes strict EMC (Electromagnetic Compatibility) testing
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Application Adaptability: Suitable for tension control in heavy-duty web and strip processing industries such as steel, non-ferrous metals, large-scale papermaking, and coating; Ideal for rolling mills, large paper machines, coating lines, and high-speed winding/unwinding systems
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