Eaton XV-152-D6-10TVRC-10 Product Introduction
1. Product Description
The Eaton XV-152-D6-10TVRC-10 is a 7-inch compact industrial Human-Machine Interface (HMI) belonging to Eaton’s XV100 series, optimized for small-scale automation systems and standalone industrial equipment. As a cost-efficient interactive hub, it bridges the gap between operators and low-to-moderate complexity machinery—such as small conveyor belts, single-axis packaging units, water treatment pumps, and workshop-specific tooling—by enabling intuitive monitoring and basic control.
This HMI integrates core visualization and operational functions, including real-time display of critical parameters (e.g., rotational speed, temperature, pressure), simplified fault alarming, and manual command input (e.g., equipment start/stop, parameter fine-tuning). Its rugged design, highlighted by an IP65-rated front panel and industrial-grade components, ensures consistent performance in harsh factory environments characterized by dust, humidity, or moderate vibration. It seamlessly communicates with Eaton’s XC series micro-PLCs (e.g., XC-CPU202) and third-party compact controllers, delivering a balanced automation solution that aligns functionality, size, and cost-effectiveness for small-to-medium enterprises (SMEs).
2. Product Parameters
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Parameter
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Specification
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Product Type
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7-inch Compact Industrial HMI
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Display Size
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7 inches, 4:3 aspect ratio
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Resolution
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800×480 pixels (WVGA)
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Touch Technology
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Resistive Touchscreen, single-point operation (enhanced surface durability)
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Processor
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32-bit ARM Cortex-M4, 80MHz
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Memory Configuration
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64MB DDR3 RAM, 128MB eMMC Flash (expandable to 16GB via USB 2.0)
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Operating System
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Real-Time Embedded OS (RTOS) with priority-based task scheduling
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Communication Interfaces
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1×Ethernet (10/100Mbps, Modbus TCP/IP); 1×RS485 (galvanically isolated, Modbus RTU); 1×USB 2.0 Host
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Display Performance
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Brightness: 350cd/m²; Contrast: 650:1; Viewing Angle: 145°(H)/125°(V); Backlight Life: ≥45,000 hours
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Power Supply
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24V DC ±10%
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Power Consumption
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≤8.5W (max load)
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Operating Temperature
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0°C – 45°C
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Storage Temperature
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-20°C – 60°C
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Relative Humidity
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10% – 90% (non-condensing)
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Protection Rating
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Front Panel: IP65; Rear Panel: IP20
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Dimensions (W×H×D)
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190mm×145mm×38mm
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Mounting Type
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Panel-mount (compliant with NEMA 4 standard)
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Certifications
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CE, UL, cUL, IEC 61010-1
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Adopts a 7-inch TN (Twisted Nematic) panel with 800×480 WVGA resolution, capable of rendering 262,000 colors—adequate for clear visualization of text, status icons, and simplified process flow diagrams. The resistive touchscreen features an enhanced 耐磨 (wear-resistant) surface coating (3H pencil hardness), supporting gloved operation (≤5mm glove thickness) and resisting minor scratches from industrial tools. It boasts a touch response time <45ms and positioning accuracy ±2mm, ensuring reliable interaction even in dusty or oily environments.
- Processing Core: Powered by a 32-bit ARM Cortex-M4 processor running at 80MHz, paired with 64MB DDR3 RAM. This hardware combination enables smooth execution of basic control logic, real-time data refresh (≤1-second interval for up to 10 dynamic variables), and fast page switching (<280ms) between monitoring screens. The 128MB eMMC Flash provides secure, non-volatile storage for up to 12,000 historical data points and 50 sets of process recipes, with built-in error correction to prevent data corruption.
- Interface & Connectivity: The 10/100Mbps Ethernet port supports Modbus TCP/IP, enabling communication with upper-level systems (e.g., SCADA software) for remote monitoring or centralized data logging. The RS485 interface incorporates 2500V AC galvanic isolation to suppress electromagnetic interference (EMI) from nearby motors, inverters, or high-voltage cables—critical for stable data exchange with PLCs. The USB 2.0 Host port facilitates firmware updates, CSV-format data export to external drives, and connection of peripheral devices (e.g., barcode scanners for quick recipe selection).
3.2 Functional Capabilities
- Basic Visualization & Control: Compatible with Eaton’s EasyBuilder Mini configuration software, which offers over 200 industrial-grade widgets (e.g., animated indicator lights, analog meters, momentary pushbuttons) and supports static process diagram import (SVG format). It can simultaneously monitor 10+ dynamic variables (e.g., pump pressure, conveyor speed) and execute simple control commands (e.g., adjusting target temperature, triggering batch production cycles).
- Fault Diagnostics & Alarming: Integrates a 3-tier alarm system (Warning/Fault/Emergency) with visual alerts—including flashing icons, color-coded screen borders, and timestamped logs (storing up to 600 historical alarms). It proactively detects anomalies such as communication failures (Ethernet/RS485), power voltage fluctuations (outside 24V±10%), and touchscreen unresponsiveness, providing clear, on-screen troubleshooting prompts to minimize downtime.
- Data Management: Supports automatic data logging with user-configurable intervals (1 minute to 1 hour) for key process parameters. Logged data can be exported via USB to CSV files for post-analysis (e.g., production efficiency tracking or quality control reviews). A simplified recipe management function allows password-protected storage and recall of up to 50 process parameter sets (e.g., different packaging speeds for varying product sizes), with version control to track modifications.
3.3 Environmental & Mechanical Compliance
- Durability: Undergoes rigorous environmental testing per IEC 60068-2 standards, including vibration testing (10–500Hz frequency range, 0.3g acceleration) and shock testing (10g acceleration, 11ms half-sine pulse)—ensuring resistance to mechanical stress from equipment operation or workshop movement. The front panel’s IP65 rating protects against low-pressure water jets (≤3mm nozzle diameter, 10L/min flow rate) and dust ingress, making it suitable for environments requiring routine cleaning (e.g., food processing auxiliary equipment).
- Power Protection: The power circuit includes multiple safeguards: reverse polarity protection (up to 30V DC) to prevent damage from incorrect wiring, overvoltage protection (triggering at ≥28V DC) to shield against power surges, and overcurrent protection (≥1A) to avoid component overheating. These features extend the HMI’s service life in unstable industrial power grids.
4. Product Features
4.1 Compact, Space-Efficient Design
With dimensions of 190mm×145mm×38mm and a weight of approximately 250g, this 7-inch HMI is ideal for equipment with limited panel space—such as small control cabinets, portable industrial tools, or retrofitted legacy machinery. Its slim profile reduces installation depth requirements, simplifying integration into existing setups without major enclosure modifications.
4.2 Cost-Optimized Functionality
By focusing on core monitoring and control needs (rather than advanced features like 4K displays or multi-protocol support), it delivers exceptional value for SMEs. It eliminates the need for expensive large-format HMIs, lowering upfront investment while still meeting the operational demands of small-scale automation—critical for budget-constrained projects.
4.3 Industrial-Grade Reliability
Built with industrial-grade components, including high-temperature capacitors (operating range: -40°C to +125°C) and ruggedized terminal blocks, it achieves a mean time between failures (MTBF) of ≥55,000 hours. The wide operating temperature range (0°C–45°C) and IP65 front protection ensure consistent performance in harsh factory conditions, reducing unplanned maintenance and downtime.
4.4 Simplified Integration & Operation
Native support for Modbus RTU/TCP protocols enables plug-and-play connectivity with Eaton XC micro-PLCs and third-party controllers (e.g., Siemens S7-200 Smart, Schneider M221). The EasyBuilder Mini software features a user-friendly drag-and-drop interface, allowing engineers with basic programming knowledge to complete HMI configuration in <4 hours—significantly reducing setup time and training costs.
5. Other Eaton HMI Models
- Eaton XV-102-D8-57TVRC-10: A 5.7-inch entry-level HMI with 320×240 QVGA resolution and RS485-only communication, optimized for ultra-compact equipment (e.g., mini-pumps, single-sensor monitoring systems).
- Eaton XV-303-10-C00-A00-1B: A 10.1-inch mid-range HMI with 1024×600 WSVGA resolution, dual Ethernet ports, and projected capacitive (PCAP) touch, suitable for medium-sized automation lines (e.g., multi-axis assembly machines).
- Eaton XV-460-57TQB-1-50-1: A 21.5-inch high-end HMI with 1920×1080 Full HD resolution, a quad-core processor, and Wi-Fi connectivity, designed for centralized control rooms in large facilities (e.g., automotive factories, power plants).
- Eaton XV-505-15-C01-A00-2B: A 15.6-inch premium HMI with 1920×1080 Full HD resolution, PCAP 10-point touch, and dual Gigabit Ethernet, ideal for complex machinery (e.g., CNC machining centers, automated packaging lines).
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