Eaton XV-460-15TXB-1-10 Product Introduction
1. Product Description
The Eaton XV-460-15TXB-1-10 is a 15-inch high-performance industrial Human-Machine Interface (HMI) belonging to Eaton’s XV400 series, engineered for large-scale, complex automation systems in industries such as automotive manufacturing, energy management, and process engineering. As a premium interactive hub, it serves as the central control interface for monitoring and operating multi-variable processes—supporting real-time visualization of hundreds of data points, advanced alarm management, and seamless integration with distributed control systems (DCS) or PLC networks.
Unlike mid-range HMIs, the XV-460-15TXB-1-10 features a 10-point projected capacitive (PCAP) touchscreen, quad-core processor, and dual Gigabit Ethernet ports—delivering workstation-level performance in a rugged, panel-mount form factor. It communicates with Eaton’s XC600 series PLCs and third-party controllers (e.g., Siemens S7-1500, Allen-Bradley ControlLogix) via industry-standard protocols, enabling deterministic data exchange for time-sensitive tasks such as production line synchronization or power grid load balancing. Its industrial-grade design (IP65 front panel, wide-temperature operation) ensures reliability in harsh environments with vibration, dust, or temperature fluctuations.
2. Product Parameters
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Parameter
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Specification
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Product Type
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15-inch High-Performance Industrial HMI
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Display Size
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15.6 inches, 16:9 widescreen
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Resolution
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1920×1080 pixels (Full HD)
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Touch Technology
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Projected Capacitive (PCAP), 10-point multi-touch (gloved-operation compatible)
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Processor
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Quad-core ARM Cortex-A53, 1.5GHz
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Memory Configuration
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2GB DDR4 RAM, 16GB eMMC Flash (expandable to 64GB via microSD)
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Operating System
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Industrial-Grade Linux (Kernel 5.4) with Eaton HMI Runtime
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Communication Interfaces
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2×Gigabit Ethernet (10/100/1000Mbps, PROFINET/EtherNet/IP/Modbus TCP); 2×RS485 (galvanically isolated, Modbus RTU); 2×USB 3.0 Host; 1×HDMI Out
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Display Performance
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Brightness: 500cd/m²; Contrast: 1200:1; Viewing Angle: 178°(H)/178°(V); Backlight Life: ≥60,000 hours
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Power Supply
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24V DC ±15% (redundant power input supported)
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Power Consumption
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≤25W (max load)
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Operating Temperature
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-20°C – +60°C
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Storage Temperature
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-40°C – +85°C
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Relative Humidity
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5% – 95% (non-condensing, per IEC 60068-2-3)
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Protection Rating
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Front Panel: IP65; Rear Panel: IP20
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Dimensions (W×H×D)
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370mm×235mm×58mm
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Mounting Type
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Panel-mount (compliant with NEMA 4/IP65)
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Certifications
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CE, UL 508, cUL, IEC 61131-3, ATEX (Zone 2/22), FCC Class A
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3. Product Specifications
3.1 Hardware Architecture
- Display & Touch Module: Adopts a 15.6-inch IPS panel with 1920×1080 Full HD resolution, supporting 16.7 million colors for crisp rendering of complex process diagrams, 3D animations, and real-time trend graphs. The PCAP touchscreen features anti-glare (AG) and anti-fingerprint (AF) coatings, enabling reliable operation with bare hands or gloves (≤3mm thickness) in high-light environments. It delivers a touch response time <5ms, positioning accuracy ±1mm, and supports gestures such as pinch-to-zoom and swipe—enhancing operator efficiency for detailed data analysis.
- Processing Core: Powered by a quad-core ARM Cortex-A53 processor (1.5GHz) paired with 2GB DDR4 RAM, enabling simultaneous execution of multiple tasks: rendering 200+ dynamic variables (refresh interval ≤500ms), running custom scripts (based on IEC 61131-3), and streaming video feeds (e.g., from machine vision cameras via HDMI). The 16GB eMMC Flash provides secure storage for 500,000+ historical data points, 500+ process recipes, and firmware backups—with encryption support (AES-256) to protect sensitive process data.
- Interface & Connectivity: Dual Gigabit Ethernet ports support network redundancy (STP/RSTP) and industrial protocols including PROFINET, EtherNet/IP, Modbus TCP, and OPC UA—enabling seamless integration into IT/OT converged networks. The two RS485 interfaces (2500V AC galvanic isolation) support Modbus RTU and DNP3.0, ideal for connecting to remote I/O modules or legacy controllers. USB 3.0 ports enable high-speed data transfer (e.g., exporting large log files to external drives) or connecting peripherals like barcode scanners, mice, or keyboards. The HDMI Out port supports dual-display setups (e.g., extending the HMI interface to a large monitor in control rooms).
3.2 Functional Capabilities
- Advanced Visualization & Control: Compatible with Eaton’s XV Designer Pro software, which offers 1,000+ industrial-grade widgets (e.g., animated valves, PID controllers, 3D machine models) and support for vector graphics (SVG) and HTML5 content. It can monitor up to 500 dynamic variables and execute complex control logic—including batch sequencing, recipe management, and interlock protection—via user-defined function blocks (IEC 61131-3).
- Alarm & Event Management: Integrates a 5-tier alarm system (Information/Warning/Fault/Emergency/Critical) with customizable alerts: audible buzzers (85dB@1m), visual indicators (flashing screen borders), email/SMS notifications (via Ethernet), and integration with SCADA alarm servers. It logs up to 10,000 historical alarms with timestamps, device IDs, and root-cause tags—enabling compliance with industry standards (e.g., FDA 21 CFR Part 11 for pharmaceuticals) via audit trails.
- Data Analytics & Remote Monitoring: Supports real-time data processing (e.g., calculating OEE—Overall Equipment Efficiency) and visualization of KPI dashboards (e.g., production throughput, downtime metrics). Via OPC UA, it streams data to cloud platforms (e.g., Eaton’s InsightHub or third-party tools like AWS IoT) for remote monitoring and predictive maintenance. The HMI also includes a built-in web server, allowing operators to access the interface via mobile devices (e.g., tablets) on the same network.
3.3 Environmental & Mechanical Compliance
- Industrial Durability: Undergoes rigorous testing per IEC 60068 standards, including temperature cycling (-20°C to +60°C, 10 cycles), vibration testing (10–500Hz, 1g acceleration, IEC 60068-2-6), and shock testing (20g acceleration, 11ms half-sine pulse, IEC 60068-2-27). The front panel’s IP65 rating protects against low-pressure water jets (6.3mm nozzle, 10L/min flow rate) and dust ingress—suitable for washdown environments (e.g., food processing or automotive paint shops).
- EMI/EMC Immunity: Complies with EN 61000-6-2 (industrial immunity) and EN 61000-6-4 (industrial emissions), withstanding conducted interference (10V/m, 80MHz–1GHz) and electrostatic discharge (ESD) up to 8kV (contact discharge) and 15kV (air discharge). This ensures stable operation near high-power motors, inverters, or radio frequency (RF) sources common in manufacturing facilities.
4. Product Features
4.1 Workstation-Level Performance
The quad-core Cortex-A53 processor and 2GB DDR4 RAM deliver 3x faster data processing than mid-range HMIs, enabling smooth visualization of complex processes (e.g., multi-axis CNC machining or chemical reactor control) with no lag—critical for high-speed production lines.
4.2 Multi-Protocol Connectivity & Redundancy
Dual Gigabit Ethernet with protocol redundancy (e.g., PROFINET + Modbus TCP) ensures uninterrupted communication even if one network fails. Support for OPC UA and cloud integration enables seamless data flow between the HMI, controllers, and enterprise systems—facilitating smart manufacturing initiatives (e.g., Industry 4.0).
4.3 Operator-Centric Design
The 15.6-inch Full HD IPS panel with wide viewing angles ensures clear visibility from all operator positions, while the PCAP 10-point touchscreen supports intuitive gestures—reducing training time for new users by 40% compared to resistive touch HMIs. The anti-glare coating eliminates reflections in bright factory environments, improving usability.
4.4 Mission-Critical Reliability
With a mean time between failures (MTBF) of ≥150,000 hours, the HMI is built to withstand harsh industrial conditions: the -20°C to +60°C operating temperature range suits cold storage or high-temperature facilities (e.g., steel mills), while redundant power input (optional) prevents downtime from single power supply failures.
5. Other Eaton HMI Models
- Eaton XV-303-15-C02-A00-1B: A 15-inch mid-range HMI with Full HD resolution, dual Ethernet, and PCAP touch—ideal for medium-complexity applications (e.g., water treatment skids, HVAC control systems).
- Eaton XV-152-D6-10TVRC-10: A 7-inch compact HMI with WVGA resolution, optimized for small machinery (e.g., single-axis packaging machines, mini-pumps).
- Eaton XV-460-57TQB-1-50-1: A 21.5-inch large-format HMI with 4K resolution, quad-core processor, and Wi-Fi—designed for centralized control rooms in large facilities (e.g., automotive factories, power plants).
- Eaton XV-102-B6-35TQR-1AL-PLC: A 5.7-inch ultra-compact HMI with QVGA resolution, tailored for micro-automation (e.g., single-sensor monitoring, small conveyor sections).
- Eaton XV-505-15-C01-A00-2B: A 15.6-inch premium HMI with 4K resolution, HDR support, and 5G connectivity—suitable for future-proof smart factories requiring high-bandwidth data transfer.
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