GE IS200EXAMG1BAA Industrial Analog Input Module
1. Product Description
GE IS200EXAMG1BAA is an industrial-grade analog input module from GE, designed to collect and process analog signals from industrial sensors. It’s ideal for use in factory automation lines, process control plants (like chemical, oil & gas, or water treatment), and environmental monitoring systems—scenarios where you need to capture continuous, precise data from sensors (e.g., temperature, pressure, flow, or level sensors) and send it to a central controller (like a PLC or DCS) for analysis and control.
What makes it practical:
- Precise Signal Collection: Reads weak analog signals (common in industrial sensors) and converts them into digital data that controllers can understand. It ensures accurate readings even for small signal changes (e.g., a 0.1°C temperature shift), which is critical for maintaining process quality.
- Easy Integration: Works seamlessly with GE’s industrial control systems (and most standard automation platforms) via simple wiring—no complex programming for basic setup. It also has LED indicators to show if each input channel is working, making troubleshooting fast.
- Tough for Industrial Use: Built with a rugged metal housing that resists dust, vibration, and mild moisture. It works reliably in busy factory floors, outdoor control cabinets, or process plant environments with temperature fluctuations.
It’s perfect for monitoring the pressure of a chemical reactor (to prevent over-pressurization) or tracking the flow rate of water in a treatment plant (to ensure proper dosing of chemicals).
2. Key Technical Specifications
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Parameter Category
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Specific Details
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Analog Input Channels
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8 channels (each supports 4-20mA DC signals, common in industrial sensors)
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Input Signal Range
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4-20mA DC (standard for pressure, flow, level sensors)
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Signal Accuracy
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±0.1% of full scale (ensures reliable, precise data)
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Signal Isolation
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500V AC (between channels and power, prevents interference)
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Power Supply
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24V DC (18V-30V DC wide range, fits most industrial power systems)
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Operating Temperature
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-10°C to +60°C (suitable for factory/plant environments)
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Mounting Style
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DIN rail (35mm standard) / panel mount
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Size (W×H×D)
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35mm×120mm×90mm (compact, saves space in control cabinets)
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Certifications
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IEC 61010-1, UL 508, CE (meets global industrial safety and performance standards)
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3. System Integration
The IS200EXAMG1BAA acts as a “data bridge” between sensors and controllers in industrial systems—simple to integrate and essential for data-driven control:
- Signal Conversion: Connects to 8 analog sensors (e.g., 3 temperature sensors, 3 pressure sensors, and 2 flow sensors) at once. It takes their 4-20mA analog signals, converts them to digital data, and sends this data to the controller (e.g., a GE PLC) in real time.
- Interference Reduction: Built-in signal filtering blocks electrical noise from nearby motors, power cables, or heavy machinery. This stops distorted signals from causing wrong controller actions (e.g., overheating a machine due to a false high-temperature reading).
- Fast Setup: Uses standard industrial wire (0.5-1.5mm²) for sensor and power connections. It clips onto a DIN rail next to other control modules (like power supplies or digital I/O cards) and can be configured in 15-30 minutes with GE’s basic software.
- Status Monitoring: LEDs next to each input channel light up (green) when a valid signal is detected—if a light is off, you can quickly check the sensor wiring or power, no need to disconnect the entire system.
4. Related Models in the Same Series
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Model
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Key Differences & Uses
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GE IS200EXAMG2BAA
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16 analog input channels (instead of 8) – for large systems with more sensors (e.g., an oil refinery with 12 pressure and 4 temperature sensors).
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GE IS200EXAMG1BAB
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Input range: 0-10V DC (instead of 4-20mA) – for voltage-based sensors (e.g., light sensors, some level sensors used in packaging lines).
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GE IS200EXAMG1BAC
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Extended temperature range (-25°C to +70°C) – for harsh environments (e.g., cold storage facilities monitoring freezer temperatures or high-heat steel mill process lines).
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GE IS200EXAMG1BAD
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Higher isolation (2kV AC) – for high-noise areas (e.g., power plants, near large generators) to avoid signal interference with sensitive sensors (e.g., pharmaceutical process sensors).
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GE IS200EXAMG1BAE
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Combined analog input (4 channels) + digital output (4 channels) – for systems that need to collect sensor data and control small devices (e.g., relays, alarms) based on readings.
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GE IS200EXAMG1BAF
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Compact size (22.5mm width) – for tight control panels (e.g., small robotic workcell cabinets with limited DIN rail space).
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GE IS200EXAMG1BAG
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Built-in data logging – saves 6 months of sensor data (e.g., daily temperature trends) for compliance reports (e.g., food safety, pharmaceutical manufacturing) or troubleshooting.
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