GE DS200TCQCG1AJD Industrial Temperature Control Module
1. Product Description
GE DS200TCQCG1AJD is an industrial-grade temperature control module from GE, designed to monitor and regulate temperature in industrial processes. It’s ideal for use in manufacturing plants (e.g., plastic molding, food baking), chemical processing facilities, and HVAC systems—scenarios where precise temperature control is critical to product quality, equipment safety, or process efficiency.
What makes it practical:
- Precise Temperature Monitoring: Reads temperature data from connected sensors (e.g., thermocouples, RTDs) with high accuracy, so you can track even small temperature changes (e.g., ±0.5°C) in real time.
- Auto Temperature Regulation: Sends commands to heating/cooling devices (e.g., heaters, fans) to keep the process within a set temperature range (e.g., 180°C-185°C for plastic melting)—no manual adjustment needed.
- Tough for Industrial Use: Built with a rugged metal housing that resists dust, vibration, and mild moisture. It works reliably in hot or cold factory environments, even near heating equipment.
It’s perfect for controlling the temperature of a food baking oven to ensure consistent product texture, or regulating the temperature of a chemical reactor to prevent material degradation.
2. Key Technical Specifications
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Parameter Category
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Specific Details
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Sensor Compatibility
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Thermocouples (Type J/K/T), RTDs (PT100)
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Temperature Measurement Range
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-200°C to +800°C (covers most industrial needs)
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Measurement Accuracy
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±0.2% of full scale (ensures precise data)
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Control Outputs
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2 relay outputs (for heaters/fans), 1 analog output (4-20mA for variable-speed devices)
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Power Supply
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24V DC (18V-30V DC wide range)
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Operating Temperature
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-10°C to +60°C
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Mounting
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DIN rail (35mm standard, easy to install)
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Size (W×H×D)
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35mm×120mm×90mm
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Certifications
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IEC 61010-1, UL 508, CE
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3. System Integration
The DS200TCQCG1AJD acts as a “temperature manager” in industrial systems:
- Sensor Connection: Links to 2-4 temperature sensors (e.g., a thermocouple in an oven and an RTD in a cooling line) to collect real-time temperature data.
- Auto Control Logic: Compares measured temperature to the set range (e.g., if oven temp drops to 178°C, it turns on the heater; if it rises to 186°C, it shuts the heater off). It also adjusts output strength for variable devices (e.g., slows a fan if cooling is too fast).
- Simple Setup: Uses GE’s basic configuration software to set temperature ranges and sensor types—no advanced coding. It connects to existing control systems (e.g., GE PLCs) via standard protocols (e.g., Modbus).
- Fault Alerts: Triggers an alarm (LED light + relay signal) if temperature goes outside a critical range (e.g., >200°C for a plastic oven) or if a sensor fails, so operators can act fast.
4. Related Models in the Same Series
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Model
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Key Differences & Uses
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GE DS200TCQCG2AJD
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Wider temperature range (-400°C to +1200°C) – for high-heat processes (e.g., metal forging, glass manufacturing).
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GE DS200TCQCG1BJD
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More sensor channels (6 instead of 4) – for large systems with multiple temperature points (e.g., a long conveyor oven with 5 sensors).
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GE DS200TCQCG1CJD
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Digital communication (Ethernet/IP) – for remote temperature monitoring via a central HMI (e.g., a control room tracking 10+ ovens).
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GE DS200TCQCG1DJD
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Extended operating temperature (-25°C to +70°C) – for cold storage facilities (e.g., monitoring freezer temperatures) or hot industrial areas.
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GE DS200TCQCG1EJD
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Higher accuracy (±0.1% of full scale) – for precision processes (e.g., pharmaceutical manufacturing, where exact temperature control is required).
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GE DS200TCQCG1FJD
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Compact size (22.5mm width) – for tight control panels with limited DIN rail space (e.g., small laboratory equipment).
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GE DS200TCQCG1GJD
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Built-in data logging – saves 12 months of temperature trends (e.g., daily oven temp changes) for compliance or process optimization.
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